Transmission and Differential.pdf - Ken Gilbert

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2. Automatic Transmission (1) Button A (2) Button B (3) Spring (button) (4) Grip (5) Indicator cover (6) Selector lever lower (7) Pin (8) Packing (9) Plate (10) Detent spring COMPONENT PARTS (11) Selector lever upper (12) Rod (13) Indicator light bulb (14) Retainer spring (15) Snap pin (16) Outer cable (17) Inner cable (18) Nut (front) (19) Nut (rear) (20) Lock plate 3 [C200] 3-3 2. Automatic Transmission (21) Shift-lock solenoid (22) Lock arm (23) “P” position switch S3M0465A Tightening torque: N·m (kg-m, ft-lb) T1: 4.5±1.5 (0.46±0.15, 3.3±1.1) T2: 18±5 (1.8±0.5, 13.0±3.6) T3: 33±10 (3.4±1.0, 25±7)
3-3 [W1A0] SERVICE PROCEDURE 1. Manual Transmission 1. Manual Transmission A: REMOVAL 1) Remove console box. 2) Remove plate from the body. 3) Remove stay from bracket. 4) Remove rod from joint. B3M0615 G3M0681 B3M0616A 5) Remove the exhaust cover and remove cushion rubber from the body. G3M0684 4 6) Remove gearshift lever. B: DISASSEMBLY 1) Disconnect locking wire. 2) Remove rod from lever. G3M0683 B3M0617A H3M1190A 3) Remove snap ring, then disconnect lever from stay. 4) Remove boot from gearshift lever. B3M0619A
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3-1 [S100] SPECIFICATIONS AND SERVI
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3-1 [S600] SPECIFICATIONS AND SERVI
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3-1 [C100] COMPONENT PARTS 1. Trans
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3-1 [C2B0] COMPONENT PARTS 2. Drive
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3-1 [C3B0] COMPONENT PARTS 3. Main
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3-1 [C500] COMPONENT PARTS 5. Trans
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3-1 [W1A0] SERVICE PROCEDURE 1. Gen
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3-1 [W2A1] SERVICE PROCEDURE 2. Tra
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3-1 [W2B1] SERVICE PROCEDURE 2. Tra
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3-1 [W3A1] SERVICE PROCEDURE 3. Dri
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3-1 [W3B0] SERVICE PROCEDURE 3. Dri
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3-1 [W3B3] SERVICE PROCEDURE 3. Dri
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3-1 [W3C1] SERVICE PROCEDURE 3. Dri
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3-1 [W4A1] SERVICE PROCEDURE 4. Mai
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3-1 [W4B0] SERVICE PROCEDURE 4. Mai
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3-1 [W4B2] SERVICE PROCEDURE 4. Mai
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3-1 [W5C3] SERVICE PROCEDURE 5. Tra
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3-1 [W5D0] SERVICE PROCEDURE 5. Tra
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3-1 [W6B0] SERVICE PROCEDURE 6. Fro
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3-1 [W7A0] SERVICE PROCEDURE 7. Cen
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3-1 [K200] DIAGNOSTICS 2. Different
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3. Transmission Control Element Typ
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7. Hydraulic Control and Lubricatio
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3-2 [S1100] SPECIFICATIONS AND SERV
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3-2 [S1100] SPECIFICATIONS AND SERV
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No. Part Name Part Number (1) (2) (
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C: TRANSMISSION CASE (REAR SIDE) (1
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G: EXTENSION CASE SPECIFICATIONS AN
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2. Oil Pump (1) Oil pump rotor (2)
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(1) Oil level gauge (2) Oil charger
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5. High Clutch and Reverse Clutch (
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7. Low Clutch and Low & Reverse Bra
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9. Differential Case (1) Crown gear
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1. General A: PRECAUTION When disas
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2) Torque converter clutch case En
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C: REMOVAL 1) Move select lever to
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3. Sensor (in transmission) A: INSP
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5) Remove control valve body. CAUTI
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5. Transfer Duty Solenoid and Trans
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2) Install extension case to transm
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CAUTION: Align ST with torque wrenc
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3. ENGINE BRAKE OPERATION Engine br
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3. EVALUATION Stall speed (at sea l
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2. TEST METHODS 1) Temporarily atta
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12. Overall Transmission A: SECTION
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10) Remove the oil cooler inlet and
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6) Remove the oil pan. NOTE: Use a
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19) Take out the thrust needle bear
Page 111 and 112: 34) Remove parking support. B3M1088
Page 113 and 114: (2) Tighten four bolts to secure th
Page 115 and 116: Checking item Contact pattern Corre
Page 117 and 118: 13) Apply vaseline to the groove on
Page 119 and 120: (1) Using a press and ST1, install
Page 121 and 122: 19) Install planetary gear and low
Page 123 and 124: (2) Using ST, measure the distance
Page 125 and 126: 4) Install the oil pan. (1) Attach
Page 127 and 128: (2) Measure the distance “ ” fr
Page 129 and 130: 7) Install the oil charge pipe. CAU
Page 131 and 132: 14. Reduction Driven Gear A: DISASS
Page 133 and 134: No. Part name SERVICE PROCEDURE Wir
Page 135 and 136: D: ASSEMBLY 1) Install accumulator
Page 137 and 138: 5) Remove the inner and outer rotor
Page 139 and 140: C: ASSEMBLY 1) Measure dimension
Page 141 and 142: 18. High Clutch and Reverse Clutch
Page 143 and 144: C: ASSEMBLY (1) Reverse clutch drum
Page 145 and 146: 10) Apply compressed air intermitte
Page 147 and 148: 19. Low Clutch Drum and Planetary G
Page 149 and 150: 9) Install the one-way clutch inner
Page 151 and 152: 4) Install ST to low clutch drum. S
Page 153 and 154: 15) Install rear sun gear. NOTE: Pa
Page 155 and 156: 4) Measurement of backlash (Selecti
Page 157 and 158: 6) Using ST1 and ST2, install snap
Page 159 and 160: 23. Transmission Control Module (TC
Page 161: 3-3 [C100] COMPONENT PARTS 1. Manua
Page 165 and 166: 3-3 [W1E0] SERVICE PROCEDURE 1. Man
Page 167 and 168: 3-3 [W2C0] SERVICE PROCEDURE 2. Aut
Page 169 and 170: 3-4 [S1A0] SPECIFICATIONS AND SERVI
Page 171 and 172: 3-4 [S2C1] SPECIFICATIONS AND SERVI
Page 173 and 174: 3-4 [S2C3] SPECIFICATIONS AND SERVI
Page 175 and 176: 3-4 [C2A0] COMPONENT PARTS 2. Rear
Page 177 and 178: 3-4 [C2B2] COMPONENT PARTS 2. Rear
Page 179 and 180: 3-4 [W1A0] SERVICE PROCEDURE 1. Pro
Page 181 and 182: 3-4 [W1F0] SERVICE PROCEDURE 1. Pro
Page 183 and 184: 3-4 [W2A2] SERVICE PROCEDURE 2. Rea
Page 185 and 186: 3-4 [W2B0] SERVICE PROCEDURE 2. Rea
Page 187 and 188: 3-4 [W2C0] SERVICE PROCEDURE 2. Rea
Page 191 and 192: 3-4 [W2E0] SERVICE PROCEDURE 2. Rea
Page 205 and 206: 3-4 [W3B0] SERVICE PROCEDURE 3. Rea
Page 209 and 210: 3-4 [W3D0] SERVICE PROCEDURE 3. Rea
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3-4 [W3E0] SERVICE PROCEDURE 3. Rea
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3-4 [W4A1] SERVICE PROCEDURE 4. Rea
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3-4 [K100] DIAGNOSTICS 1. Propeller
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Transmission and Differential.pdf - Ken Gilbert

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