Transmission and Differential.pdf - Ken Gilbert

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3-2 [W4B0] SERVICE PROCEDURE 4. Shift Solenoid, Duty Solenoid and Valve 3) Install valve body to transmission case. (1) Temporarily tighten the valve body on the transmission case. CAUTION: When installing control valve body, be careful not to interfere with transfer duty solenoid wiring (brown). NOTE: Align manual valve connections. Tightening torque: 8±1 N·m (0.8±0.1 kg-m, 5.8±0.7 ft-lb) (A) Short bolts (B) Long bolts B3M1037B (2) Tighten the valve body to the specified torque. Tightening torque: 8±1 N·m (0.8±0.1 kg-m, 5.8±0.7 ft-lb) 4) Connect harness connectors at 8 places. Connect connectors of same color, and secure connectors to valve body using clips. (A) Lock-up duty solenoid (Blue) (B) Low clutch timing solenoid (Gray) (C) Line pressure duty solenoid (Red) (D) Shift solenoid 2 (Yellow) (E) Shift solenoid 1 (Green) (F) 2-4 brake timing solenoid (Black) (G) 2-4 brake duty solenoid (Red) (H) ATF temperature sensor B2M2263C 38 5) Apply proper amount of liquid gasket (THREE BOND Part No. 1217B) to the entire oil pan mating surface. B3M1040A 6) Install oil pan. Tightening torque: 4.9±0.5 N·m (0.50±0.05 kg-m, 3.6±0.4 ft-lb) B3M1036A 7) Fill ATF up to the middle of the “COLD” side on level gauge by using the gauge hole. Recommended fluid: Dexron IIE or Dexron III type automatic transmission fluid Fluid capacity: 2200 cc model; 8.4 — 8.7 (8.9 — 9.2 US qt, 7.4 — 7.7 Imp qt) 2500 cc model; 9.3 — 9.6 (9.8 — 10.1 US qt, 8.2 — 8.4 Imp qt) 8) Run the vehicle unit the ATF temperature rises from 60 to 80°C (140 to 176°F) and check the ATF level of the “HOT” side on level gauge. B3M1020A
5. Transfer Duty Solenoid and Transfer Valve Body A: REMOVAL 1) Remove air intake duct and cleaner case. 2) Remove pitching stopper. 3) Raise vehicle and drain ATF. SERVICE PROCEDURE B2M2320 B3M1042 B3M1036A 39 [W5A0] 3-2 5. Transfer Duty Solenoid and Transfer Valve Body 4) Remove front and center exhaust pipe assembly. Disconnect oxygen sensor connector, and remove front and center exhaust pipes. G3M0305 5) Remove propeller shaft. NOTE: Before removing propeller shaft, scribe matching marks on propeller shaft and rear differential coupling. G3M0782 6) Remove rear crossmember. (1) Support transmission using a transmission jack and raise slightly. (2) Remove bolts and nuts as shown in Figure. S2M0221
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3-1 [S100] SPECIFICATIONS AND SERVI
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3-1 [S600] SPECIFICATIONS AND SERVI
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3-1 [C100] COMPONENT PARTS 1. Trans
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3-1 [C2B0] COMPONENT PARTS 2. Drive
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3-1 [C3B0] COMPONENT PARTS 3. Main
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3-1 [C500] COMPONENT PARTS 5. Trans
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3-1 [W1A0] SERVICE PROCEDURE 1. Gen
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3-1 [W2A1] SERVICE PROCEDURE 2. Tra
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3-1 [W2A2] SERVICE PROCEDURE 2. Tra
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3-1 [W2B1] SERVICE PROCEDURE 2. Tra
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3-1 [W3A1] SERVICE PROCEDURE 3. Dri
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3-1 [W3B0] SERVICE PROCEDURE 3. Dri
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3-1 [W3B3] SERVICE PROCEDURE 3. Dri
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3-1 [W3C1] SERVICE PROCEDURE 3. Dri
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3-1 [W4A1] SERVICE PROCEDURE 4. Mai
Page 39 and 40: 3-1 [W4B0] SERVICE PROCEDURE 4. Mai
Page 41 and 42: 3-1 [W4B2] SERVICE PROCEDURE 4. Mai
Page 43 and 44: 3-1 [W5A0] SERVICE PROCEDURE 5. Tra
Page 45 and 46: 3-1 [W5B5] SERVICE PROCEDURE 5. Tra
Page 47 and 48: 3-1 [W5C3] SERVICE PROCEDURE 5. Tra
Page 49 and 50: 3-1 [W5D0] SERVICE PROCEDURE 5. Tra
Page 51 and 52: 3-1 [W6B0] SERVICE PROCEDURE 6. Fro
Page 53 and 54: 3-1 [W7A0] SERVICE PROCEDURE 7. Cen
Page 55 and 56: 3-1 [K200] DIAGNOSTICS 2. Different
Page 57 and 58: 3. Transmission Control Element Typ
Page 59 and 60: 7. Hydraulic Control and Lubricatio
Page 61 and 62: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 63 and 64: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 65 and 66: No. Part Name Part Number (1) (2) (
Page 67 and 68: C: TRANSMISSION CASE (REAR SIDE) (1
Page 69 and 70: G: EXTENSION CASE SPECIFICATIONS AN
Page 71 and 72: 2. Oil Pump (1) Oil pump rotor (2)
Page 73 and 74: (1) Oil level gauge (2) Oil charger
Page 75 and 76: 5. High Clutch and Reverse Clutch (
Page 77 and 78: 7. Low Clutch and Low & Reverse Bra
Page 79 and 80: 9. Differential Case (1) Crown gear
Page 81 and 82: 1. General A: PRECAUTION When disas
Page 83 and 84: 2) Torque converter clutch case En
Page 85 and 86: C: REMOVAL 1) Move select lever to
Page 87 and 88: 3. Sensor (in transmission) A: INSP
Page 89: 5) Remove control valve body. CAUTI
Page 93 and 94: 2) Install extension case to transm
Page 95 and 96: CAUTION: Align ST with torque wrenc
Page 97 and 98: 3. ENGINE BRAKE OPERATION Engine br
Page 99 and 100: 3. EVALUATION Stall speed (at sea l
Page 101 and 102: 2. TEST METHODS 1) Temporarily atta
Page 103 and 104: 12. Overall Transmission A: SECTION
Page 105 and 106: 10) Remove the oil cooler inlet and
Page 107 and 108: 6) Remove the oil pan. NOTE: Use a
Page 109 and 110: 19) Take out the thrust needle bear
Page 111 and 112: 34) Remove parking support. B3M1088
Page 113 and 114: (2) Tighten four bolts to secure th
Page 115 and 116: Checking item Contact pattern Corre
Page 117 and 118: 13) Apply vaseline to the groove on
Page 119 and 120: (1) Using a press and ST1, install
Page 121 and 122: 19) Install planetary gear and low
Page 123 and 124: (2) Using ST, measure the distance
Page 125 and 126: 4) Install the oil pan. (1) Attach
Page 127 and 128: (2) Measure the distance “ ” fr
Page 129 and 130: 7) Install the oil charge pipe. CAU
Page 131 and 132: 14. Reduction Driven Gear A: DISASS
Page 133 and 134: No. Part name SERVICE PROCEDURE Wir
Page 135 and 136: D: ASSEMBLY 1) Install accumulator
Page 137 and 138: 5) Remove the inner and outer rotor
Page 139 and 140: C: ASSEMBLY 1) Measure dimension
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18. High Clutch and Reverse Clutch
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C: ASSEMBLY (1) Reverse clutch drum
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10) Apply compressed air intermitte
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19. Low Clutch Drum and Planetary G
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9) Install the one-way clutch inner
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4) Install ST to low clutch drum. S
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15) Install rear sun gear. NOTE: Pa
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4) Measurement of backlash (Selecti
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6) Using ST1 and ST2, install snap
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23. Transmission Control Module (TC
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3-3 [C100] COMPONENT PARTS 1. Manua
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3-3 [W1A0] SERVICE PROCEDURE 1. Man
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3-3 [W1E0] SERVICE PROCEDURE 1. Man
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3-3 [W2C0] SERVICE PROCEDURE 2. Aut
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3-4 [S1A0] SPECIFICATIONS AND SERVI
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3-4 [S2C1] SPECIFICATIONS AND SERVI
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3-4 [S2C3] SPECIFICATIONS AND SERVI
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3-4 [C2A0] COMPONENT PARTS 2. Rear
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3-4 [C2B2] COMPONENT PARTS 2. Rear
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3-4 [W1A0] SERVICE PROCEDURE 1. Pro
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3-4 [W1F0] SERVICE PROCEDURE 1. Pro
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3-4 [W2A2] SERVICE PROCEDURE 2. Rea
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3-4 [W2B0] SERVICE PROCEDURE 2. Rea
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3-4 [W2C0] SERVICE PROCEDURE 2. Rea
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3-4 [W2E0] SERVICE PROCEDURE 2. Rea
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3-4 [W3B0] SERVICE PROCEDURE 3. Rea
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3-4 [W3D0] SERVICE PROCEDURE 3. Rea
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3-4 [K100] DIAGNOSTICS 1. Propeller
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