Transmission and Differential.pdf - Ken Gilbert

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3-2 [S100] SPECIFICATIONS AND SERVICE DATA 1. Torque Converter Clutch 1. Torque Converter Clutch Model 2500 cc 2200 cc Type Symmetric, 3 element, single stage, 2 phase torque converter Stall torque ratio 1.9 — 2.1 2.1 — 2.3 Nominal diameter 246 mm (9.69 in) 236 mm (9.29 in) Stall speed (at sea level) 2,100 — 2,600 rpm 2,000 — 2,500 rpm One-way clutch Sprague type one-way clutch 2 2. Oil Pump Type Trochoid constant-displacement pump Driving method Driven by engine Number of teeth Inner rotor Outer rotor 9 10
3. Transmission Control Element Type 4-forward, 1-reverse, double-row planetary gears Multi-plate clutch 3 sets Multi-plate brake 2 sets One-way clutch (sprague type) 1 sets [S400] 3-2 SPECIFICATIONS AND SERVICE DATA 4. Transmission Gear Ratio 3 4. Transmission Gear Ratio Model 2200 cc 2500 cc 1st 2.785 3.027 2nd 1.545 1.619 3rd 1.000 4th 0.694 Rev 2.272
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3-1 [S100] SPECIFICATIONS AND SERVI
Page 3 and 4:
3-1 [S600] SPECIFICATIONS AND SERVI
Page 5 and 6: 3-1 [C100] COMPONENT PARTS 1. Trans
Page 7 and 8: 3-1 [C2B0] COMPONENT PARTS 2. Drive
Page 9 and 10: 3-1 [C3B0] COMPONENT PARTS 3. Main
Page 11 and 12: 3-1 [C500] COMPONENT PARTS 5. Trans
Page 13 and 14: 3-1 [W1A0] SERVICE PROCEDURE 1. Gen
Page 15 and 16: 3-1 [W2A1] SERVICE PROCEDURE 2. Tra
Page 19 and 20: 3-1 [W2B1] SERVICE PROCEDURE 2. Tra
Page 29 and 30: 3-1 [W3A1] SERVICE PROCEDURE 3. Dri
Page 31 and 32: 3-1 [W3B0] SERVICE PROCEDURE 3. Dri
Page 33 and 34: 3-1 [W3B3] SERVICE PROCEDURE 3. Dri
Page 35 and 36: 3-1 [W3C1] SERVICE PROCEDURE 3. Dri
Page 37 and 38: 3-1 [W4A1] SERVICE PROCEDURE 4. Mai
Page 39 and 40: 3-1 [W4B0] SERVICE PROCEDURE 4. Mai
Page 41 and 42: 3-1 [W4B2] SERVICE PROCEDURE 4. Mai
Page 47 and 48: 3-1 [W5C3] SERVICE PROCEDURE 5. Tra
Page 49 and 50: 3-1 [W5D0] SERVICE PROCEDURE 5. Tra
Page 51 and 52: 3-1 [W6B0] SERVICE PROCEDURE 6. Fro
Page 53 and 54: 3-1 [W7A0] SERVICE PROCEDURE 7. Cen
Page 55: 3-1 [K200] DIAGNOSTICS 2. Different
Page 59 and 60: 7. Hydraulic Control and Lubricatio
Page 61 and 62: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 63 and 64: 3-2 [S1100] SPECIFICATIONS AND SERV
Page 65 and 66: No. Part Name Part Number (1) (2) (
Page 67 and 68: C: TRANSMISSION CASE (REAR SIDE) (1
Page 69 and 70: G: EXTENSION CASE SPECIFICATIONS AN
Page 71 and 72: 2. Oil Pump (1) Oil pump rotor (2)
Page 73 and 74: (1) Oil level gauge (2) Oil charger
Page 75 and 76: 5. High Clutch and Reverse Clutch (
Page 77 and 78: 7. Low Clutch and Low & Reverse Bra
Page 79 and 80: 9. Differential Case (1) Crown gear
Page 81 and 82: 1. General A: PRECAUTION When disas
Page 83 and 84: 2) Torque converter clutch case En
Page 85 and 86: C: REMOVAL 1) Move select lever to
Page 87 and 88: 3. Sensor (in transmission) A: INSP
Page 89 and 90: 5) Remove control valve body. CAUTI
Page 91 and 92: 5. Transfer Duty Solenoid and Trans
Page 93 and 94: 2) Install extension case to transm
Page 95 and 96: CAUTION: Align ST with torque wrenc
Page 97 and 98: 3. ENGINE BRAKE OPERATION Engine br
Page 99 and 100: 3. EVALUATION Stall speed (at sea l
Page 101 and 102: 2. TEST METHODS 1) Temporarily atta
Page 103 and 104: 12. Overall Transmission A: SECTION
Page 105 and 106: 10) Remove the oil cooler inlet and
Page 107 and 108:
6) Remove the oil pan. NOTE: Use a
Page 109 and 110:
19) Take out the thrust needle bear
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34) Remove parking support. B3M1088
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(2) Tighten four bolts to secure th
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Checking item Contact pattern Corre
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13) Apply vaseline to the groove on
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(1) Using a press and ST1, install
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19) Install planetary gear and low
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(2) Using ST, measure the distance
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4) Install the oil pan. (1) Attach
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(2) Measure the distance “ ” fr
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7) Install the oil charge pipe. CAU
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14. Reduction Driven Gear A: DISASS
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No. Part name SERVICE PROCEDURE Wir
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D: ASSEMBLY 1) Install accumulator
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5) Remove the inner and outer rotor
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C: ASSEMBLY 1) Measure dimension
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18. High Clutch and Reverse Clutch
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C: ASSEMBLY (1) Reverse clutch drum
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10) Apply compressed air intermitte
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19. Low Clutch Drum and Planetary G
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9) Install the one-way clutch inner
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4) Install ST to low clutch drum. S
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15) Install rear sun gear. NOTE: Pa
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4) Measurement of backlash (Selecti
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6) Using ST1 and ST2, install snap
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23. Transmission Control Module (TC
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3-3 [C100] COMPONENT PARTS 1. Manua
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3-3 [W1A0] SERVICE PROCEDURE 1. Man
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3-3 [W1E0] SERVICE PROCEDURE 1. Man
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3-3 [W2C0] SERVICE PROCEDURE 2. Aut
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3-4 [S1A0] SPECIFICATIONS AND SERVI
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3-4 [S2C1] SPECIFICATIONS AND SERVI
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3-4 [S2C3] SPECIFICATIONS AND SERVI
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3-4 [C2A0] COMPONENT PARTS 2. Rear
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3-4 [C2B2] COMPONENT PARTS 2. Rear
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3-4 [W1A0] SERVICE PROCEDURE 1. Pro
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3-4 [W1F0] SERVICE PROCEDURE 1. Pro
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3-4 [W2A2] SERVICE PROCEDURE 2. Rea
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3-4 [W2B0] SERVICE PROCEDURE 2. Rea
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3-4 [W2C0] SERVICE PROCEDURE 2. Rea
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3-4 [W2E0] SERVICE PROCEDURE 2. Rea
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3-4 [W3B0] SERVICE PROCEDURE 3. Rea
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3-4 [W3D0] SERVICE PROCEDURE 3. Rea
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Page 219 and 220:
Page 221 and 222:
3-4 [K100] DIAGNOSTICS 1. Propeller
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Transmission and Differential.pdf - Ken Gilbert

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