Transmission and Differential.pdf - Ken Gilbert

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12) Tighten self-locking nut within the specified torque range so that the turning resistance of companion flange becomes the same as that before replacing oil seal. CAUTION: Use a new self-locking nut. ST 498427200 FLANGE WRENCH Tightening torque: 181±15 N·m (18.5±1.5 kg-m, 134±11 ft-lb) G3M0034 13) Reassembling procedure hereafter is the reverse of the disassembling. 2. SIDE OIL SEAL 1) Disconnect ground terminal from battery. 2) Move selector lever or gear shift lever to “N”. 3) Release the parking brake. 4) Loosen both wheel nuts. 5) Jack-up the vehicle and support it with rigid racks. 6) Remove wheels. 7) Remove rear exhaust pipe and muffler. and 8) Remove the DOJ of rear drive shaft from rear differential. (1) Remove the ABS sensor cable clamp and parking brake cable clamp from bracket. SERVICE PROCEDURE H3M1397A 35 [W3A2] 3-4 3. Rear Differential (T-Type) (2) Remove the ABS sensor cable clamp from the trailing link. H3M1398A (3) Remove the ABS sensor cable clamp and parking brake cable guide from the trailing link. (4) Remove the rear stabilizer link. H3M1399A H3M1396A (5) Remove the bolts which secure the trailing link to the rear housing. G3M0042
3-4 [W3A2] SERVICE PROCEDURE 3. Rear Differential (T-Type) (6) Remove the bolts which secure the front and rear lateral link to the rear housing. G3M0043 (7) Remove the DOJ from the rear differential by using ST. CAUTION: When removing the DOJ from the rear differential, fit ST to the bolt as shown in figure so as not to damage the side bearing retainer. ST 208099PA100 DRIVE SHAFT REMOVER H3M1667A 36 9) Secure rear drive shaft to rear crossmember using wire. 10) Remove side oil seal with ST. ST 398527700 PULLER ASSY G3M1022 G3M1023 11) Drive in a new side oil seal with ST. CAUTION: Apply chassis grease between the oil seal lips. ST 398437700 DRIFT 12) Insert the DOJ into rear differential. G3M1024
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3-1 [S100] SPECIFICATIONS AND SERVI
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3-1 [S600] SPECIFICATIONS AND SERVI
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3-1 [C100] COMPONENT PARTS 1. Trans
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3-1 [C2B0] COMPONENT PARTS 2. Drive
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3-1 [C3B0] COMPONENT PARTS 3. Main
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3-1 [C500] COMPONENT PARTS 5. Trans
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3-1 [W1A0] SERVICE PROCEDURE 1. Gen
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3-1 [W2A1] SERVICE PROCEDURE 2. Tra
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3-1 [W2B1] SERVICE PROCEDURE 2. Tra
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3-1 [W3A1] SERVICE PROCEDURE 3. Dri
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3-1 [W3B0] SERVICE PROCEDURE 3. Dri
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3-1 [W3B3] SERVICE PROCEDURE 3. Dri
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3-1 [W3C1] SERVICE PROCEDURE 3. Dri
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3-1 [W4A1] SERVICE PROCEDURE 4. Mai
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3-1 [W4B0] SERVICE PROCEDURE 4. Mai
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3-1 [W4B2] SERVICE PROCEDURE 4. Mai
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3-1 [W5C3] SERVICE PROCEDURE 5. Tra
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3-1 [W5D0] SERVICE PROCEDURE 5. Tra
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3-1 [W6B0] SERVICE PROCEDURE 6. Fro
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3-1 [W7A0] SERVICE PROCEDURE 7. Cen
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3-1 [K200] DIAGNOSTICS 2. Different
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3. Transmission Control Element Typ
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7. Hydraulic Control and Lubricatio
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3-2 [S1100] SPECIFICATIONS AND SERV
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3-2 [S1100] SPECIFICATIONS AND SERV
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No. Part Name Part Number (1) (2) (
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C: TRANSMISSION CASE (REAR SIDE) (1
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G: EXTENSION CASE SPECIFICATIONS AN
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2. Oil Pump (1) Oil pump rotor (2)
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(1) Oil level gauge (2) Oil charger
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5. High Clutch and Reverse Clutch (
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7. Low Clutch and Low & Reverse Bra
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9. Differential Case (1) Crown gear
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1. General A: PRECAUTION When disas
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2) Torque converter clutch case En
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C: REMOVAL 1) Move select lever to
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3. Sensor (in transmission) A: INSP
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5) Remove control valve body. CAUTI
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5. Transfer Duty Solenoid and Trans
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2) Install extension case to transm
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CAUTION: Align ST with torque wrenc
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3. ENGINE BRAKE OPERATION Engine br
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3. EVALUATION Stall speed (at sea l
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2. TEST METHODS 1) Temporarily atta
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12. Overall Transmission A: SECTION
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10) Remove the oil cooler inlet and
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6) Remove the oil pan. NOTE: Use a
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19) Take out the thrust needle bear
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34) Remove parking support. B3M1088
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(2) Tighten four bolts to secure th
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Checking item Contact pattern Corre
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13) Apply vaseline to the groove on
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(1) Using a press and ST1, install
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19) Install planetary gear and low
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(2) Using ST, measure the distance
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4) Install the oil pan. (1) Attach
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(2) Measure the distance “ ” fr
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7) Install the oil charge pipe. CAU
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14. Reduction Driven Gear A: DISASS
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No. Part name SERVICE PROCEDURE Wir
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D: ASSEMBLY 1) Install accumulator
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5) Remove the inner and outer rotor
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C: ASSEMBLY 1) Measure dimension
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18. High Clutch and Reverse Clutch
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C: ASSEMBLY (1) Reverse clutch drum
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10) Apply compressed air intermitte
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19. Low Clutch Drum and Planetary G
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9) Install the one-way clutch inner
Page 151 and 152: 4) Install ST to low clutch drum. S
Page 153 and 154: 15) Install rear sun gear. NOTE: Pa
Page 155 and 156: 4) Measurement of backlash (Selecti
Page 157 and 158: 6) Using ST1 and ST2, install snap
Page 159 and 160: 23. Transmission Control Module (TC
Page 161 and 162: 3-3 [C100] COMPONENT PARTS 1. Manua
Page 163 and 164: 3-3 [W1A0] SERVICE PROCEDURE 1. Man
Page 165 and 166: 3-3 [W1E0] SERVICE PROCEDURE 1. Man
Page 167 and 168: 3-3 [W2C0] SERVICE PROCEDURE 2. Aut
Page 169 and 170: 3-4 [S1A0] SPECIFICATIONS AND SERVI
Page 171 and 172: 3-4 [S2C1] SPECIFICATIONS AND SERVI
Page 173 and 174: 3-4 [S2C3] SPECIFICATIONS AND SERVI
Page 175 and 176: 3-4 [C2A0] COMPONENT PARTS 2. Rear
Page 177 and 178: 3-4 [C2B2] COMPONENT PARTS 2. Rear
Page 179 and 180: 3-4 [W1A0] SERVICE PROCEDURE 1. Pro
Page 181 and 182: 3-4 [W1F0] SERVICE PROCEDURE 1. Pro
Page 183 and 184: 3-4 [W2A2] SERVICE PROCEDURE 2. Rea
Page 185 and 186: 3-4 [W2B0] SERVICE PROCEDURE 2. Rea
Page 187 and 188: 3-4 [W2C0] SERVICE PROCEDURE 2. Rea
Page 191 and 192: 3-4 [W2E0] SERVICE PROCEDURE 2. Rea
Page 201: 3-4 [W3A1] SERVICE PROCEDURE 3. Rea
Page 205 and 206: 3-4 [W3B0] SERVICE PROCEDURE 3. Rea
Page 209 and 210: 3-4 [W3D0] SERVICE PROCEDURE 3. Rea
Page 219 and 220: 3-4 [W4A1] SERVICE PROCEDURE 4. Rea
Page 221 and 222: 3-4 [K100] DIAGNOSTICS 1. Propeller
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