COST 507 - Repositório Aberto da Universidade do Porto

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GR2 Differential Scanning Calorimetry and Thermodynamic Calculations aimed at the Development of Al-Mg-Si Cast Alloys with Cu, Ag and Sm Additions G. N. Haidemenopoulos and A. N. Vasilakos Department of Mechanical and Industrial Engineering, University of Thessaly, Volos, Greece Abstract This work has been performed within the framework of COST 507 Round II program on the Al-Mg-Si-Cu system (Leading system 2). DSC measurements have been performed on three alloys based on the conventional A357 composition with additions of Cu, Ag and Sm. For the three alloys, designated A357+CU, A357+Cu+Ag, and A357+Cu+Sm, the solidification regimes as well as the transformation enthalpies for melting and solidification were determined. The results were compared with predictions of the thermochemical database and software system Thermo-Calc. Additional thermodynamic calculations included isopleth sections and Scheil solidification diagrams showing the development of microsegragation. Calculation of the precipitation driving forces for the strengthening phases Mg 2 Si and AI 2 Cu were conducted as a function of alloy composition and ageing temperature. These calculations established the recommended ageing temperatures of the alloys. Application of the modified ageing treatments (relative to the conventional A357 alloy) resulted in improved combinations of strength and ductility. 1. Introduction Aluminum alloy A357, which is based on the Al-Mg-Si system, is widely used in precision casting applications. The effect of several alloying elements in A357 has been studied e.g. Be additions [89Bru, 83Nag, 84Gra], La additions [83Bac], as well as Na, Sr and Sb additions [880ze, 86Mai, 89Ape]. It has been proposed [96Bri] that combined additions of Cu with Ag and Sm could lead to further enhancement in strength and ductility of precision cast alloy A357. The present work was conducted in the framework of COST 507 Round II program in order to investigate additions of Cu, Ag and Sm to the conventional alloy A357. Differential Scanning Calorimetry (DSC) was employed to determine the melting and solidification regimes as well as the enthalpies for melting and solidification. The results were then compared with the predictions of the thermochemical database and software program Thermo-Calc. Further calculations were targeted towards improving the ageing treatment of the alloys. - 139
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European Commission COST European c
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European Commission COST European c
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Preface The Final Workshop of the C
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COST 507 STRUCTURE Measurement and
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GRl: Mirtee S.A., Volos Mr.P.Polati
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D9 Dll Fl GR2 II NI S3 SF1 "Thermop
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A Summary of the COST 507 Action an
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Aluminium-based systems Titanium-ba
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An Example using the COST 507 Datab
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Appendix COST 507: Some Key Meeting
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Al - 0.5 Fe, 1 Mg, 0.8 Mn, 0.2 Si (
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Fig 4 Aluminium beverage cans. The
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Fig 6 High pressure compressor vane
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INTRODUCTION All of us are aware of
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In the interaction with materials a
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There was a first warning more than
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Some time ago, the well-known physi
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Today there is a whole range of ins
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The dimension of this reservoir inc
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REFERENCES [ 1 ] G. Petzow, "Man, M
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Trends in Application of Materials
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Raw Materials The Cycle of Material
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i LÌ i.'»Af·· iù^ VV.V.X. iTTa
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1600 OJ 1200 .« 1100 d 1000 900 Si
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Al Phase Relations in the Aluminium
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oundaries of the single phase regio
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Table 1 : Crystallographic Data of
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order to facilitate the evaluation
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(especially around 33 at% Mg) in or
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3.System Ti-Sn-Al-N. The investigat
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6) N.Durlu, U.Gruber, M.Pietzka, H.
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Summary of final report Directional
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calculate the thermodynamic mixing
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Introduction It is the aim of this
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Thermodynamic evaluations for high
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Figure 5 presents the calculated li
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There is a complete lack in the lit
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a.B5 ø.ia 0.15 0.20 0.25 0.30 0.35
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700 [53Phi] 800 +[90Kuz21 ]iquld a
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Thermodynamic Assessments, Experime
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AIN and TiNi_ x is also given. Vari
Page 91 and 92: satisfied the three requirements of
Page 93 and 94: 84Bey R. Beyers, R. Sinclair, and M
Page 95 and 96: Material and Methods 2.1 Fabricatio
Page 97 and 98: 3.4 Electronmicroscopy (SEM) and X-
Page 99 and 100: Tab. 3: Density of the Ti20Albase
Page 101 and 102: Tab.5. continued TÌ20A1 5CulONi Ti
Page 103 and 104: Fig. 3: ESMA and Xray diffraction
Page 105 and 106: Fig.7: Wetting angle of Ti 15A1 lOC
Page 107 and 108: Thermophysical Properties of Light
Page 109 and 110: Tab.2 Chemical composition of terna
Page 111 and 112: 700 (AI)+AIFeS¡«_600 KS1275.1 l
Page 113 and 114: 4.2 Thermal conductivity of industr
Page 115 and 116: 4.3 AlSiZn alloys Electrical re
Page 117 and 118: 94Jar/Bra G.Jaroma-Weiland, R.Brand
Page 119 and 120: MgZn9 (C 14) and Mg2Zn u in the Al
Page 121 and 122: The three Laves phases were describ
Page 123 and 124: References [13Ege] G. Eger, Z. Meta
Page 125 and 126: 0.30 0.35 0.40 0.45 0.50 mole fract
Page 127 and 128: □ [48Koe] 600 500 400 0 0.1 0
Page 129 and 130: MggZn,, this work □ Single phase,
Page 131 and 132: Temperatures in °C 0.05 0.10 mole
Page 133 and 134: Table 2 : Alloy compositions Alloy
Page 135 and 136: All. Dy 50 Cpexp °C Cpadd Table 5
Page 137 and 138: Zn ¿Kl Si Fig. 2 : Position of the
Page 139 and 140: 22.5 ■■ 7.5 Temperature ICI Tem
Page 141: .to 2.5 "lõõ soo iÍOõ dOõ rtõ
Page 145 and 146: Time (x10 3 sec) Fig. 1. DSC Thermo
Page 147 and 148: solidification. It can be seen that
Page 149 and 150: 4. Conclusions Differential scannin
Page 151 and 152: COST 507 - ROUND Π UNIT II SEZIONE
Page 153 and 154: [96Sac] The Rrich regions of the
Page 155 and 156: List of publications in the framewo
Page 157 and 158: 2Contributions: oral or posters p
Page 159 and 160: 1996 REPORT 2 s ' PART: ACTIVITY CA
Page 161 and 162: [96Sei] Excess Gibbs energy coeffic
Page 163 and 164: List of publications in the framewo
Page 165 and 166: Proc. :7 th Meeting on "Syntheses a
Page 167 and 168: 2.1 Solid solubility measurements T
Page 169 and 170: eviews by Rivlin and Raynor [81 Riv
Page 171 and 172: inaires. Thesis, Universite Scienti
Page 173 and 174: Table 1. Review of the ternary phas
Page 175 and 176: L) Liq+bcc=FeSi+t_1 M) Liq+t 1=FeSi
Page 177 and 178: Extrapolations based on Ti-C-N S3 B
Page 179 and 180: value has been accepted in all thre
Page 181 and 182: with high precision whereas Jonsson
Page 183 and 184: only fit the hightemperature asym
Page 185 and 186: Jonsson combined his descriptions o
Page 187 and 188: Table II. Solubility product of TiC
Page 189 and 190: Ti-C, Z.Metallkd. 86 (1995) 5 319
Page 191 and 192: 1000 1500 2000 2500 3000 Τ (K) Fig
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o Oí o 3 4 5 6 7
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M^øD^ O Kelley(1944) • Kelley an
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— cale, with Dumitrescu (1997) -
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€ gfc-π m-, .-π-, π-π .-saa J
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+graph 0 TiN 0.2 0.4 0.6 X TiC 0.8
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Binder et al (1992) TiN 1423 K ■
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0.08 600°C 700°C 800°C 900°C 10
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[59Sto]: Ä600°C □ 70D°C O8Q0°
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2000 Cale, with Saunders (1997) —
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An Experimental Investigation of th
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An Experimental Investigation of th
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211 -
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EXPERIMENTAL INVESTIGATION OF THE C
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Fig.1 SEM micrographs of CuMgZr
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■ 888 24 HSM^«" 16—19 3 À I
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Thermodynamic Evaluations of the Al
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Fcc_Al aves_C15 ONU ΔΝ12 αΝ13
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2.2 Assessment The optimisation of
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0.50 0.45 CulOZr7/ 0. 40 Or ^ 0.3
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References [71Kri] Kripyakevich, P.
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Kejun Zeng and Marko Hämäläinen,
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for detennining phase boundary and
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Table 2 Al-Fe-Mn results wt%Fe 0.5
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•00 Γ Ι I I I ~ LIQUID S^ 7iO
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the observed A2-B2 ordering. This p
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1473K Ahmed & Flower [94 Ahmi] 0.2
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900K Paruchuri & Massalski [91Par]
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BCC_B2#2 TI3RL TIPL BCC B2#2 TIRL
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0.2 0.3 0.4 0.5 X(LIQ,V) Figure 15
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1 Introduction and Overview of the
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at least 95% by Fe, possibly 99%, a
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8 References 43Phi H W L Phillips,
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1050 1000 Isopleth, Al - Si - 4 wt
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Al-Mn-Si 873 K 0.90 Liquid 0.80 0.7
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A Thermochemical Assessment of Data
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certainly due to the appearance of
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Materials Science Centre, November
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1400 Al-Mn Fig 2 Calculated partial
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1000 ι AlMn I Ι 950 Liquid E ω
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Al-Fe-Mn 843 K 0.90 0.80 0.70 0.60
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AlFeMn section at 2 wt% Mn co
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0.50 0.45 0.40-1 LU £ 0.35 LU 0.30
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European Commission EUR 18171 —CO
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NOTICE TO THE READER Information on
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