NetSure ITM Installation Manual - Gruber Power

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Start-Up Instructions 6.0 START-UP INSTRUCTIONS 6.1 General The NetSure ITM DC UPS system must be fully installed and commissioned before startup. The start-up procedure consists of making final battery connections, initially starting the system, and verifying system operation. Emerson Network Power will perform ALL start-up procedures, including making final battery connections. The following are general guidelines for Emerson technicians. 6.2 Final Battery Connections 6.2.1 Introduction Each DC UPS module contains a battery compartment. The battery compartment consists of six battery shelves that house (4) 6V batteries, each. Batteries are factory installed and wired for (3) -48VDC battery strings. Also provided is a 800A battery disconnect fuse for each string. 6.2.2 Safety Special care should be taken when working with the batteries associated with the DC UPS module. See the precautions in the battery instruction manual and in Battery Compartment Precautions at the beginning of these instructions. 6.2.3 Connecting Batteries Battery Leads The batteries are factory installed and most battery interconnections are factory made. The following interconnections need to made during installation to complete the battery electrical path to the DC UPS module. Initial battery torque is 97 in-lbs (11 Nm) for the Emerson EB4 6V200. 1. Refer to Figure 27 and connect the supplied Battery Interconnect Links between the indicated Battery Shelves. For each connection: a. Install the faston ring lugs on top of the battery links as shown in Figure 27. b. Tighten the connections to the torque indicated in Figure 27. c. Place the plastic cover over the battery terminals and interconnect link. 2. Refer to Figure 27 and connect the factory wired battery monitoring leads to the previously installed faston terminals. 3. Check the torque on all remaining battery terminals (factory connections). Torque to value indicated in Figure 27. DO NOT INSTALL THE BATTERY FUSES BEFORE THE EQUIPMENT HAS BEEN COM- MISSIONED AND THE PROCEDURE IN "6.3.1 - Initially Starting the DC UPS System and Verifying System Operation" IS PERFORMED. 42
Start-Up Instructions Figure 27 Making Final Battery Shelf Battery Interconnect Link Connections DC UPS Module Rear View (B attery Compartment) Typical Monitoring Lead Connections Lead Labeled 1.5+ (Battery One Link) 2.5+ (Battery Two Link) 3.5+ (Battery Three Link) Red Monitoring Lead Temperature Sensor Lead (white and white/black leads) Black Monitoring Lead Bolt Lock Washer Flat Washer Double Tab Washer Single Tab Washer Interconnect Strap Final Battery Shelf Interconnections 1) Connect supplied Battery Interconnect Links between these points. 2) Place faston ring lugs for factory wired battery monitoring leads on top of interconnect link as shown in illustration. DO NOT PLACE BETWEEN LINK AND BATTERY TERMINALS. 3) Torque to 97 in-lbs (11 Nm). Battery Terminal Typical Hardware Build-Up 4) Place plastic cover over battery terminals and interconnect links. 5) Connect battery monitoring leads to faston terminals as shown in illustration. 6) Check torque on remaining battery terminals (factory connections). 43
Page 1 and 2: NetSure ITM Installation Manual -
Page 3 and 4: TABLE OF CONTENTS IMPORTANT SAFETY
Page 5 and 6: FIGURES Figure 1 Outline Drawing .
Page 7 and 8: IMPORTANT SAFETY INSTRUCTIONS SAVE
Page 9 and 10: ! WARNING The DC UPS module’s int
Page 11 and 12: Inspecting the Equipment and Storin
Page 13 and 14: Installation Drawings and Recommend
Page 15 and 16: Installation Drawings and Recommend
Page 17 and 18: 2.2 Row-Based Installation Example
Page 19 and 20: Positioning the DC UPS System 3.0 P
Page 21 and 22: Positioning the DC UPS System 3.4 C
Page 23 and 24: Positioning the DC UPS System 3.6 F
Page 25 and 26: SUITABLE FOR MOUNTING ON CONCRETE O
Page 27 and 28: SUITABLE F O R MO UNT ING O N CO NC
Page 29 and 30: Electrical Connections Figure 12 DC
Page 31 and 32: Electrical Connections Figure 13 AC
Page 33 and 34: Electrical Connections Table 3 Prog
Page 35 and 36: IB2 Board DIP Switch Settings (for
Page 37 and 38: 4.4.7 Battery Connections Electrica
Page 39 and 40: SUITABLE F O R MO UNT ING O N CO NC
Page 41 and 42: Electrical Connections exiting the
Page 43 and 44: SUITABLE FO R MO UNTING O N CO NCRE
Page 45 and 46: Electrical Connections Figure 24 Ca
Page 47: Installing PCUs 5.0 INSTALLING PCUS
Page 51 and 52: 6.3 Initially Starting and Verifyin
Page 53 and 54: Specifications and Technical Data S
Page 55 and 56: DC Distribution Table 12 OCP Device
Page 57 and 58: 7.5.5 Battery Specifications Table
Page 59 and 60: NetPerform Optimization Services At

NetSure ITM Installation Manual - Gruber Power

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