CHAMP Interconnection System

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CHAMP Interconnection System CHAMP .085 Centerline Connectors Application Tooling (Continued) Tooling for 24- and 50-Position Back-to-Back Connectors Only Tooling consists of the manual arbor tool and applicator which accepts the preassembled “back-toback” connectors. The operator positions the connector and laces wires of the cable through the combs across the connector and by actuating the handle, terminates one side of the connector. This process is repeated on the other side of the connector. The terminated connector assembly is removed from the tool and the strain relief cover and jackscrews are installed to complete the connector assembly. Manual Arbor Tool and Applicator 50-Position—Part Number 230506-1, 24-Position—Part Number 230506-5 Refer to Instruction Sheet 408-6503 Applicator only 50-Position—Part Number 230506-3, 24-Position—Part Number 230506-6 Refer to Instruction Sheet 408-6503 130 Catalog 1-1773441-4 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Issued 10-05 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
CHAMP Interconnection System CHAMPOMATOR 2.5 Terminating Machine Part Number 354786-X Product Facts ■ Low applied costs ■ Automatic termination of jacket cable ■ Single-or double-ended assemblies ■ Microprocessor controlled ■ Stored program capability ■ Selective termination of connector positions ■ Rapid tooling changeover for different connector types ■ Handles a variety of Tyco Electronics insulationdisplacement connectors ■ Terminated most jacketed cable ■ Remote programming and data retrieval ■ 180° or 90° wire dress Controller required. Accessories available separately. CHAMP .085 Centerline Connectors Application Tooling (Continued) Controller CHAMPOMATOR 2.5 Terminating Machine Part Number Customer Description 354786-2 180° Wire Dress 354786-3 90° Wire Dress 1-354786-5 CAT 5 180° Wire Dress 354786-8 CAT 5 90° Wire Dress The CHAMPOMATOR 2.5 terminating machine is the compact, high-productivity way to terminate a variety of Tyco Electronics connectors using insulation-displacement contacts. The machine efficiently terminates wires manually sorted from multiconductor cables. The userdetermined termination sequence may include full termination of all contacts or selective termination of some, such as for various RE-232 wiring patterns. The machine is microprocessor controlled and programmed by a membrane switch key-board. The easy programming simplifies the process and reduces training requirements. The machine’s internal storage capability can retain up to 350 cable Manual assemblies, which can be easily retrieved by number or name. Production data and diagnostics can also be accessed through the controller. Off-line programming is also possible with a host or personal computer. The machine can accommodate a variety of connectors through a change in tooling packages, that may be purchased separately. A Category 5 tooling kit includes the necessary tooling to terminate the 50-position CHAMP System 5 connector 1-558693-1 on 24 AWG [0.2 mm2] conductors with .038 [.965] maximum insulation diameter. Connectors can be terminated with straight (180°) or right angle (90°) wire dress. Applicator IS 409-5786 408-9867 Specifications Length — 25 [635] Width — 23 [584] Height — 10 [254] Weight — 95 lb [43 kg] approx. Electrical Requirements — 120 VAC, 50/60 Hz, single phase, 1A Air Requirements — 80 psi [5.52 bars*] at .75 scfm * One bar = 100 kPa Production Rates Net production rates for fully loaded connectors depend on cable type, connector style and connector size. The machine cycle rate is one pair per second. For more detailed information, request Catalog 82247. CHAMP .085 Centerline Miniature Ribbon Connector Systems 3 Catalog 1-1773441-4 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Issued 10-05 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 131
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