CHAMP Interconnection System

CHAMP Interconnection System
CHAMPOMATOR 2.5
Terminating Machine
Part Number 354786-X
Product Facts
■ Low applied costs
■ Automatic termination of
jacket cable
■ Single-or double-ended
assemblies
■ Microprocessor controlled
■ Stored program capability
■ Selective termination of
connector positions
■ Rapid tooling changeover
for different connector types
■ Handles a variety of
Tyco Electronics insulationdisplacement
connectors
■ Terminated most jacketed
cable
■ Remote programming and
data retrieval
■ 180° or 90° wire dress
Controller required.
Accessories available separately.
CHAMP .085 Centerline Connectors Application Tooling (Continued)
Controller
CHAMPOMATOR 2.5 Terminating Machine
Part Number
Customer
Description
354786-2 180° Wire Dress
354786-3 90° Wire Dress
1-354786-5 CAT 5 180° Wire Dress
354786-8 CAT 5 90° Wire Dress
The CHAMPOMATOR 2.5
terminating machine is the
compact, high-productivity
way to terminate a variety of
Tyco Electronics connectors
using insulation-displacement
contacts. The machine efficiently
terminates wires
manually sorted from multiconductor
cables. The userdetermined
termination
sequence may include full
termination of all contacts
or selective termination of
some, such as for various
RE-232 wiring patterns.
The machine is microprocessor
controlled and
programmed by a membrane
switch key-board.
The easy programming simplifies
the process and
reduces training requirements.
The machine’s internal
storage capability can
retain up to 350 cable
Manual
assemblies, which can be
easily retrieved by number
or name. Production data
and diagnostics can also
be accessed through the
controller. Off-line programming
is also possible with a
host or personal computer.
The machine can accommodate
a variety of connectors
through a change in
tooling packages, that may
be purchased separately.
A Category 5 tooling kit
includes the necessary
tooling to terminate the
50-position CHAMP System 5
connector 1-558693-1 on
24 AWG [0.2 mm2] conductors
with .038 [.965] maximum
insulation diameter.
Connectors can be terminated
with straight (180°) or
right angle (90°) wire dress.
Applicator
IS
409-5786 408-9867
Specifications
Length — 25 [635]
Width — 23 [584]
Height — 10 [254]
Weight — 95 lb [43 kg] approx.
Electrical Requirements —
120 VAC, 50/60 Hz, single phase, 1A
Air Requirements — 80 psi [5.52
bars*] at .75 scfm
* One bar = 100 kPa
Production Rates
Net production rates for fully loaded
connectors depend on cable type,
connector style and connector size.
The machine cycle rate is one pair per
second.
For more detailed information, request
Catalog 82247.
CHAMP .085 Centerline
Miniature Ribbon Connector Systems
3
Catalog 1-1773441-4 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Issued 10-05 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
131