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CHAMP Interconnection System

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<strong>CHAMP</strong> <strong>Interconnection</strong> <strong>System</strong><br />

<strong>CHAMP</strong> PCB Connectors, ACTION PIN Connectors (Continued)<br />

ACTION PIN connectors<br />

make a gas-tight press-fit<br />

connection when properly<br />

applied in plated thru<br />

holes. Proper hole diameters<br />

and plating thickness<br />

must be maintained to<br />

assure optimal performance.<br />

No damage to plated-thru<br />

holes<br />

Rupturing just one layer of<br />

a PC board can render the<br />

board useless. The fact<br />

that there are frequently as<br />

many as 10,000 plated-thru<br />

holes in a multilayer board<br />

underlies the importance of<br />

using a pin-joining method<br />

which is inherently rupturefree.<br />

Relaxed tolerances<br />

ACTION PIN contacts allow<br />

printed circuit panels to be<br />

processed more economically<br />

by permitting greater<br />

tolerance in hole size.<br />

Finished plated-thru hole<br />

diameters .030-.035 [0.76-<br />

0.89] for press fit are<br />

acceptable as illustrated at<br />

right.<br />

Gas-tight, stored-energy<br />

connection<br />

The spring properties of<br />

the ACTION PIN contact<br />

assure a constant supply of<br />

stored energy to keep the<br />

pin securely in the hole<br />

and to keep the electrical<br />

contact between the pin<br />

and hole wall gas tight.<br />

Multiple insertion<br />

Insertion forces<br />

significantly lower than<br />

interference-fit pins allow<br />

mass insertion of<br />

ACTION PIN contacts with<br />

a simple insertion tool.<br />

ACTION PIN contacts<br />

require an insertion force of<br />

less than 40lb. [177.9N]<br />

per contact.<br />

<strong>CHAMP</strong> .085 Centerline<br />

Miniature Ribbon Connector <strong>System</strong>s<br />

3<br />

Consult Handbook HB 5697<br />

for assembly procedures.<br />

For more information on<br />

Tyco Electronics<br />

ACTION PIN Contacts<br />

request specification<br />

108-26003.<br />

Plated-Thru Hole Dimensions<br />

Drilled<br />

Plating Thickness<br />

Copper Reference<br />

Hole Drill Hole Dia.<br />

Hole Dia.<br />

Hardness Pad<br />

Type Size ±.0010<br />

After Plating<br />

[±0.025]<br />

Copper Tin/Lead<br />

(Knoop) Diameter<br />

Plated No. 62 or .038 .001-.002 .0003-.0012 .030-.035 150 .062<br />

Thru 0.98 mm 0.97 0.03-0.05 .0076-.030 0.76-0.89 Max. 1.57<br />

Non-Plated<br />

Thru<br />

No. 62 or<br />

0.98 mm<br />

.038<br />

0.97<br />

— — — —<br />

.062<br />

1.57<br />

Catalog 1-1773441-4 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514<br />

Issued 10-05 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628<br />

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013<br />

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967<br />

77

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