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Automating Manufacturing Systems - Process Control and ...

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continuous sensors - 23.18<br />

stress<br />

direction<br />

uniaxial<br />

rosette<br />

Figure 23.19<br />

Wire Arrangements in Strain Gages<br />

A design techniques using strain gages is to design a part with a narrowed neck to<br />

mount the strain gage on, as shown in Figure 23.20. In the narrow neck the strain is proportional<br />

to the load on the member, so it may be used to measure force. These parts are<br />

often called load cells.<br />

mounted in narrow section<br />

to increase strain effect<br />

F<br />

F<br />

Figure 23.20<br />

Using a Narrow to Increase Strain<br />

Strain gauges are inexpensive, <strong>and</strong> can be used to measure a wide range of stresses<br />

with accuracies under 1%. Gages require calibration before each use. This often involves<br />

making a reading with no load, or a known load applied. An example application includes<br />

using strain gages to measure die forces during stamping to estimate when maintenance is<br />

needed.<br />

23.2.4.2 - Piezoelectric<br />

When a crystal undergoes strain it displaces a small amount of charge. In other<br />

words, when the distance between atoms in the crystal lattice changes some electrons are<br />

forced out or drawn in. This also changes the capacitance of the crystal. This is known as

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