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D.H. Lammlein PhD Dissertation - Vanderbilt University

D.H. Lammlein PhD Dissertation - Vanderbilt University

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contact. The contact area can include all or part of the surface and the nature of this<br />

contact can be stick, slip, or stick/slip.<br />

In the case of a stick condition (µ=1), the power is equivalent to that necessary for<br />

interfacial shearing of the material in the vicinity of the tool. For a finite area dA at the<br />

tool surface at a centroid radius, r, from the tool rotational axis; the corresponding, heat<br />

input is:<br />

dq = ω⋅τ yield ⋅r ⋅dA (1.3)<br />

where ω is the radial velocity of the tool and τ yield is the shear strength of the weld<br />

material. The shear strength of the material is obtained from the yield strength of the<br />

material by applying the von Mises yield criterion in uniaxial tension and pure shear (as<br />

is the case for the weld material at the tool surface):<br />

=<br />

σ yield<br />

τ<br />

yield 3<br />

The yield strength is strongly dependent on temperature and to a lesser extent, strain rate.<br />

This relationship will be discussed to a great extent in the material thermal properties<br />

section.<br />

For a slip or frictional (µτ yield , one must differ to the first case as interfacial shearing will occur.<br />

Schmidt et al. define an additional variable, the contact state variable (δ), for the<br />

slip/stick contact condition:<br />

δ = Vmatrix / Vtool<br />

9

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