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3to 11hp 4-cycle l-head engines - Small Engine Suppliers

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CHECKING THE SYSTEM: To check the system,<br />

disconnect the plug and measure the D.C. voltage at the<br />

red wire terminal (diag. 24). Measure the A.C. voltage at<br />

the yellow wire terminal. With the engine running, the<br />

minimum values should be:<br />

3 Amp D.C.<br />

2500 R.P.M. - 8.0 Volts D.C.<br />

3000 R.P.M. - 11.0 Volts D.C.<br />

3600 R.P.M. - 13.0 Volts D.C.<br />

5 Amp A.C.<br />

2500 R.P.M. - 8.0 Volts A.C.<br />

3000 R.P.M. - 11.0 Volts A.C.<br />

3600 R.P.M. - 13.0 Volts A.C.<br />

If the above minimum values are noted, system is okay.<br />

Check for defective lights, wiring or switches. If less than<br />

above values are noted, pull back the protective shrink<br />

tubing from the diode. Using an A.C. voltmeter, check the<br />

voltage going into the diode from alternator, at the lead<br />

on the alternator side of the diode (diag.25).<br />

All Models<br />

With the engine running, the minimum values should read:<br />

2500 R.P.M. - 20.0 Volts A.C.<br />

3000 R.P.M. - 25.0 Volts A.C.<br />

3300 R.P.M. - 26.5 Volts A.C.<br />

3600 R.P.M. - 29.0 Volts A.C.<br />

If low or no voltage is experienced, replace the alternator.<br />

If the alternator puts out the minimum A.C. voltage,<br />

replace the diode.<br />

7 Amp Alternator System Regulator-Rectifier<br />

External to <strong>Engine</strong><br />

B + TERMINAL WIRE<br />

A.C.<br />

YELLOW<br />

RED<br />

D.C. VOLTMETER<br />

REGULATOR/RECTIFIER<br />

MUST BE GROUNDED<br />

25<br />

26<br />

CHECKING THE SYSTEM: To check the system,<br />

disconnect the D.C. or B+ wire at the switch end and<br />

measure D.C. voltage between the lead and ground (diag.<br />

26).<br />

With the engine running, minimum values should read:<br />

2500 R.P.M. - 9.0 Volts D.C.<br />

3000 R.P.M. - 11.0 Volts D.C.<br />

3600 R.P.M. - 14.0 Volts D.C.<br />

If the minimum readings are noted, system is okay. Check<br />

for defective ammeter, wiring, etc. If less than the above<br />

readings, disconnect the plug from the regulator-rectifier,<br />

and insert the A.C. voltmeter probes in the two outside<br />

terminals (diag. 27).<br />

With the engine running, minimum values should read:<br />

2500 R.P.M. - 12.0 Volts A.C.<br />

3000 R.P.M. - 14.0 Volts A.C.<br />

3600 R.P.M. - 18.0 Volts A.C.<br />

If the minimum readings are noted, the alternator is okay;<br />

the regulator-rectifier is defective. If less than the above<br />

readings, the alternator is defective. See Chapter 9 for<br />

"Disassembly Procedure".<br />

54<br />

A.C.<br />

27

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