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3to 11hp 4-cycle l-head engines - Small Engine Suppliers

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VALVES<br />

The valves should be checked for proper clearance,<br />

sealing, and wear. Valve condition is critical for proper<br />

engine performance. Valve clearance should be checked<br />

before removal from the engine block if a valve problem<br />

is suspected or when the valves or seats are recut.<br />

Valve clearance (between the valve stem and valve lifter)<br />

should be set or checked when the engine is cold. The<br />

piston should be at T.D.C. on the compression stroke (both<br />

valves closed).<br />

Use a valve grinder or "V" block to hold the valve square<br />

when grinding the valve stem to obtain the proper<br />

clearance (diag. 40).<br />

When servicing the valves, all carbon should be removed<br />

from the valve <strong>head</strong> and stem. If the valves are in a usable<br />

condition, the valve face should be ground using a valve<br />

grinder to a 45 degree angle. If after grinding the valve<br />

face the margin is less than 1/32 of an inch (.793 mm),<br />

the valve should be replaced (diag. 41).<br />

Valves are not identical. Valves marked "EX" or "X" are<br />

installed in the exhaust valve location. Valves marked "I"<br />

are installed in the intake valve location. If the valves are<br />

unmarked, the nonmagnetic valve (<strong>head</strong>) is installed in<br />

the exhaust valve location.<br />

To reinstall the valves, position the valve caps and springs<br />

in the valve compartment. If the spring has dampening<br />

coils, the valve spring should be installed with the<br />

dampening coils away from the valve cap and retainer<br />

(diag. 42).<br />

Install the valves into the guides making sure the correct<br />

valve is in the proper port. The valve stem must pass<br />

through the upper valve cap and spring. Hook the valve<br />

spring retainer on the groove in the valve stem and<br />

release the spring tension to lock the cap in place. Early<br />

models may have a pin through the valve stem. Compress<br />

the spring and cap and use a needle nose pliers to insert<br />

the pin in the valve stem hole. Release the spring and<br />

check that the pin is locked under the cap.<br />

NOTE: If the spring has dampening coils, they always go<br />

toward the stationary surface.<br />

RIGHT<br />

1/32"<br />

(.793 mm)<br />

MINIMUM<br />

DIMENSION<br />

STEM<br />

MARGIN<br />

WRONG<br />

FACE<br />

FACE<br />

45 0<br />

SPRING MUST BE SQUARE<br />

DAMPENING COILS<br />

LOCATED CLOSER<br />

TOGETHER<br />

40<br />

41<br />

42<br />

85

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