C - Peterbilt Motors Company

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1 Introduction Important Reference Number Fill in the part name and number in the blank spaces provided below. This will give you a reference whenever service or maintenance is required. Part Name Number Engine Model Engine Serial Number (ESN) Oil Type (Use API CJ-4 oil only) Filter Part Numbers: Air Cleaner Element Lubricating Oil Fuel (Use ultra-low sulfur diesel fuel only) Coolant Belt Part Numbers: 1-6
Illustrations General Information Some of the illustrations throughout this manual are generic and will not look exactly like the engine or parts used in your application. The illustrations are intended to show repair or replacement procedures. The procedure will be the same for all applications, although the illustration can differ. General Safety Instructions Important Safety Notice WARNING: Improper practices, carelessness, or ignoring any warnings may cause death, personal injury, equipment or property damage. Before performing any repair, read and understand all of the safety precautions and warnings. The following is a list of general safety precautions that must be followed to provide personal safety. Failure to follow these instructions may cause death or injury. Special safety precautions are included in the procedures when they apply. • Use the proper tool for manually rotating the engine. Do not attempt to rotate the crankshaft by pulling or prying on the fan. This practice can cause death, personal injury, equipment damage, or damage to Introduction the fan blades, causing premature fan failure. • Work areas should be dry, well lit, ventilated, free from clutter, loose tools, parts, ignition sources and hazardous substances. • Wear protective glasses and protective shoes when working. • Do not wear loose-fitting or torn clothing. Remove all jewelry when working. • Before beginning any repair, disconnect the battery (negative [-] cable) and discharge any capacitors. • Put a "DO NOT OPERATE" tag in the operator’s compartment or on the controls. • Allow the engine to cool before slowly loosening the coolant filler cap to relieve the pressure from the cooling system. 1-7 1
Page 3 and 4: Contents Safety Emergency Controls
Page 5: Introduction Safety Alerts . . . .
Page 8 and 9: 1 Introduction CAUTION CAUTION: The
Page 12 and 13: 1 Introduction • Always use block
Page 15: WHAT TO DO IF... You Need Roadside
Page 18 and 19: 2 WHAT TO DO IF... Engine Oil Press
Page 20 and 21: 2 WHAT TO DO IF... 2-6 • Check to
Page 23: Operating Instructions Engine Warni
Page 26 and 27: 3 Operating Instructions Stop Engin
Page 28 and 29: 3 Operating Instructions Engine Ope
Page 30 and 31: 3 Operating Instructions Compressio
Page 32 and 33: 3 Operating Instructions Engine Com
Page 35 and 36: Operating Instructions General Info
Page 37 and 38: Cold Weather Starting General Infor
Page 39: System EMI Susceptibility PACCAR pr
Page 42 and 43: 5 5-2 Replacing Engine Oil Filters
Page 44 and 45: 5 Maintenance Guidelines Maintenanc
Page 46 and 47: 5 Maintenance Guidelines 5-6 ° Hos
Page 48 and 49: 5 Maintenance Guidelines Every 200,
Page 50 and 51: 5 Maintenance Specifications Mainte
Page 52 and 53: 5 Maintenance Specifications Coolin
Page 54 and 55: 5 Maintenance Specifications 5-14 a
Page 56 and 57: 5 Maintenance Specifications Lubric
Page 58 and 59: 5 Maintenance Specifications Checki
Page 60 and 61:
5 Maintenance Procedures Maintenanc
Page 62 and 63:
5 Maintenance Procedures Replacing
Page 64 and 65:
5 Maintenance Procedures Centrifuga
Page 66 and 67:
5 Maintenance Procedures 5-26 ° re
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5 Maintenance Procedures proximity.
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5 Maintenance Procedures NOTE: A sm
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5 Maintenance Procedures Removal an
Page 75:
Engine Identification Warranty Engi
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6 Engine Identification EPA Label T
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6 Warranty • Flywheel Housing •
Page 82 and 83:
6 Warranty limited to: damage due t
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6 Warranty Base Engine Warranty The
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6 Warranty 6,250 hours from the dat
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6 Warranty Replacement Parts PACCAR
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6 Warranty Your Warranty Rights and
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6 Warranty Emissions Components Sta
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6 Warranty PACCAR Engine dealer and
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6 Warranty LIABLE FOR INCIDENTAL OR
Page 98:
7 Index 750,000 mi / 22,000 hours 5
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