C - Peterbilt Motors Company

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1 Introduction • Always use blocks or proper stands to support the vehicle or vehicle components before performing any service work. Do not work on anything that is supported only by lifting jacks or a hoist. • Before removing or disconnecting any lines, fittings, or related items, relieve all pressure in the air, oil, fuel, and cooling systems. Remain alert for possible pressure when disconnecting any device from a system that contains pressure. High pressure oil or fuel can cause death or personal injury. • Always wear protective clothing when working on any refrigerant (Freon) lines and make sure that the workplace is in a well ventilated area. Inhalation of fumes can cause death or personal injury. To protect the environment, liquid refrigerant systems must be properly emptied and filled 1-8 using equipment that prevents the release of refrigerant gas. Federal law requires capturing and recycling refrigerant. • When moving or lifting any heavy equipment or parts, make sure to use proper techniques and assistance. Ensure all lifting devices such as chains, hooks, or slings are in good condition and are of the correct load capacity. Make sure any lifting devices are positioned correctly. • Corrosion inhibitors and lubricating oils may contain alkali. Do not get the substance in eyes and avoid prolonged or repeated contact with skin. Do not swallow. In case of contact, immediately wash skin with soap and water. In case of harmful contact, immediately contact a physician. Always keep any chemicals OUT OF REACH OF CHILDREN. • Naptha and Methyl Ethyl Ketone (MEK) are flammable materials and must be used with caution. Follow the manufacturer’s instructions to ensure safety when using these materials. Always keep any chemicals OUT OF REACH OF CHILDREN. • When working on the vehicle, be alert for hot parts on systems that have just been turned off, exhaust gas flow, and hot fluids in lines, tubes, and compartments. Contact with any hot surface may cause burns. • Always use tools that are in good condition. Make sure you have the proper understanding of how to use the tools before performing any service work. Use only genuine replacement parts from PACCAR.
• Always use the same fastener part number (or equivalent) when replacing items. Do not use a fastener of lesser quality if replacements are necessary. • Do not perform any repair when impaired, tired, fatigued or after consuming alcohol or drugs that can impair your functioning. • Some state and federal agencies in the United States of America have determined that used engine oil can be carcinogenic and can cause reproductive toxicity. Avoid inhalation of vapors, ingestion, and prolonged contact with used engine oil. • Coolant is toxic. If not reused, dispose of coolant in accordance with local environmental regulations. • California Proposition 65 Warning - Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. • The catalyst substrate located in the Diesel Particulate Filter contains Vanadium Pentoxide. Vanadium Pentoxide has been determined by the State of California to cause cancer. Always wear protective clothing and eye protection when handling the catalyst assembly. Dispose of the catalyst in accordance with local regulations. If catalyst material gets into the eyes, immediately flood eyes with water for a minimum of 15 minutes. Avoid prolonged contact with skin. In case of contact, immediately wash skin with soap and water. In case of harmful contact, immediately contact a physician. Introduction CAUTION: Corrosive chemicals can damage the engine. Do not use corrosive chemicals on the engine. Failure to comply may result in equipment or property damage. 1-9 1
Page 3 and 4: Contents Safety Emergency Controls
Page 5: Introduction Safety Alerts . . . .
Page 8 and 9: 1 Introduction CAUTION CAUTION: The
Page 10 and 11: 1 Introduction Important Reference
Page 15: WHAT TO DO IF... You Need Roadside
Page 18 and 19: 2 WHAT TO DO IF... Engine Oil Press
Page 20 and 21: 2 WHAT TO DO IF... 2-6 • Check to
Page 23: Operating Instructions Engine Warni
Page 26 and 27: 3 Operating Instructions Stop Engin
Page 28 and 29: 3 Operating Instructions Engine Ope
Page 30 and 31: 3 Operating Instructions Compressio
Page 32 and 33: 3 Operating Instructions Engine Com
Page 35 and 36: Operating Instructions General Info
Page 37 and 38: Cold Weather Starting General Infor
Page 39: System EMI Susceptibility PACCAR pr
Page 42 and 43: 5 5-2 Replacing Engine Oil Filters
Page 44 and 45: 5 Maintenance Guidelines Maintenanc
Page 46 and 47: 5 Maintenance Guidelines 5-6 ° Hos
Page 48 and 49: 5 Maintenance Guidelines Every 200,
Page 50 and 51: 5 Maintenance Specifications Mainte
Page 52 and 53: 5 Maintenance Specifications Coolin
Page 54 and 55: 5 Maintenance Specifications 5-14 a
Page 56 and 57: 5 Maintenance Specifications Lubric
Page 58 and 59: 5 Maintenance Specifications Checki
Page 60 and 61: 5 Maintenance Procedures Maintenanc
Page 62 and 63:
5 Maintenance Procedures Replacing
Page 64 and 65:
5 Maintenance Procedures Centrifuga
Page 66 and 67:
5 Maintenance Procedures 5-26 ° re
Page 68 and 69:
5 Maintenance Procedures proximity.
Page 70 and 71:
5 Maintenance Procedures NOTE: A sm
Page 72 and 73:
5 Maintenance Procedures Removal an
Page 75:
Engine Identification Warranty Engi
Page 78 and 79:
6 Engine Identification EPA Label T
Page 80 and 81:
6 Warranty • Flywheel Housing •
Page 82 and 83:
6 Warranty limited to: damage due t
Page 84 and 85:
6 Warranty Base Engine Warranty The
Page 86 and 87:
6 Warranty 6,250 hours from the dat
Page 88 and 89:
6 Warranty Replacement Parts PACCAR
Page 90 and 91:
6 Warranty Your Warranty Rights and
Page 92 and 93:
6 Warranty Emissions Components Sta
Page 94 and 95:
6 Warranty PACCAR Engine dealer and
Page 96 and 97:
6 Warranty LIABLE FOR INCIDENTAL OR
Page 98:
7 Index 750,000 mi / 22,000 hours 5
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