C - Peterbilt Motors Company

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5 Maintenance Guidelines 5-6 ° Hose clamps for tightness ° Clearance to other components • Charge Air Cooler - Check/Correct ° Cracked tubes or header ° Clogged fins/tubes ° Hose/pipe condition - deterioration/signs of leaking ° Hose clamp torque • Drive Belts - Check/Correct ° Belt condition - signs of wear/deterioration ° Belt alignment • Fan Belt Tensioner - Check/Correct ° Mounting bolt torque ° Tensioner maintains proper belt tension **Initial Only 40,000 mi (64,000 km), 1,200 Hours, or 12 months - Maintenance Check • Valve Clearance - Adjust **(See note 3 below) • Valve Cover Gasket Seal - Replace
Every 40,000 mi (64,000 km), 1,200 Hours, or 12 months - Maintenance Check • Fuel Filter, Canister and Spin-on Type - Replace • Lubricating Oil - Change • Lubricating Oil Filters - Change • Cooling System Antifreeze Check ° Coolant level ° Coolant Protection • Batteries - Check ° Battery Cables and Connections – Check ° Battery condition – electrolyte level, cracks, signs of leaking, overcharging ° Battery hold-downs for tightness ° Battery box mounting bolt torque Every 80,000 mi (128,000 km), 2,400 Hours, or 2 Years - Maintenance Check • Radiator Hoses - Check ° Hose condition - deterioration/signs of leaking ° Hose clamp torque • Crankshaft Vibration Damper - Check ° Damper for cracks, nicks, Leakage ° Damper fastener torque • Air Compressor Carbon Buildup - Check/Correct Maintenance Guidelines Every 160,000 mi (256,000 km), 4,800 Hours – Maintenance Check • Cooling system antifreeze check ° Coolant level ° Coolant protection ° Replace coolant filter • Aftertreatment Fuel Injector – Clean • Exhaust System - Change ° Replace exhaust flex pipe(s) • Valve Clearance - adjust • Valve cover gasket seal - replace • Engine mounting bolts - check ° Check bolt torque 5-7 5
Page 3 and 4: Contents Safety Emergency Controls
Page 5: Introduction Safety Alerts . . . .
Page 8 and 9: 1 Introduction CAUTION CAUTION: The
Page 10 and 11: 1 Introduction Important Reference
Page 12 and 13: 1 Introduction • Always use block
Page 15: WHAT TO DO IF... You Need Roadside
Page 18 and 19: 2 WHAT TO DO IF... Engine Oil Press
Page 20 and 21: 2 WHAT TO DO IF... 2-6 • Check to
Page 23: Operating Instructions Engine Warni
Page 26 and 27: 3 Operating Instructions Stop Engin
Page 28 and 29: 3 Operating Instructions Engine Ope
Page 30 and 31: 3 Operating Instructions Compressio
Page 32 and 33: 3 Operating Instructions Engine Com
Page 35 and 36: Operating Instructions General Info
Page 37 and 38: Cold Weather Starting General Infor
Page 39: System EMI Susceptibility PACCAR pr
Page 42 and 43: 5 5-2 Replacing Engine Oil Filters
Page 44 and 45: 5 Maintenance Guidelines Maintenanc
Page 48 and 49: 5 Maintenance Guidelines Every 200,
Page 50 and 51: 5 Maintenance Specifications Mainte
Page 52 and 53: 5 Maintenance Specifications Coolin
Page 54 and 55: 5 Maintenance Specifications 5-14 a
Page 56 and 57: 5 Maintenance Specifications Lubric
Page 58 and 59: 5 Maintenance Specifications Checki
Page 60 and 61: 5 Maintenance Procedures Maintenanc
Page 62 and 63: 5 Maintenance Procedures Replacing
Page 64 and 65: 5 Maintenance Procedures Centrifuga
Page 66 and 67: 5 Maintenance Procedures 5-26 ° re
Page 68 and 69: 5 Maintenance Procedures proximity.
Page 70 and 71: 5 Maintenance Procedures NOTE: A sm
Page 72 and 73: 5 Maintenance Procedures Removal an
Page 75: Engine Identification Warranty Engi
Page 78 and 79: 6 Engine Identification EPA Label T
Page 80 and 81: 6 Warranty • Flywheel Housing •
Page 82 and 83: 6 Warranty limited to: damage due t
Page 84 and 85: 6 Warranty Base Engine Warranty The
Page 86 and 87: 6 Warranty 6,250 hours from the dat
Page 88 and 89: 6 Warranty Replacement Parts PACCAR
Page 90 and 91: 6 Warranty Your Warranty Rights and
Page 92 and 93: 6 Warranty Emissions Components Sta
Page 94 and 95: 6 Warranty PACCAR Engine dealer and
Page 96 and 97:
6 Warranty LIABLE FOR INCIDENTAL OR
Page 98:
7 Index 750,000 mi / 22,000 hours 5
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