2010 Kenworth T440/T470 Body Builder Manual

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Section 6 Body Mounting BODY MOUNTING USING U–BOLTS Spacers If the body is mounted to the frame with U–bolts, use a hardwood sill (minimum 1/2 inch (12 mm) thick) between the frame rail and body frame to protect the top surface of the rail fl ange. WARNING: Do not allow the frame rails or flanges to deform when tightening the U–bolts. It will weaken the frame. Use suitable spacers made of steel or hardwood on the inside of the frame rail to prevent collapse of the frame flanges. Failure to comply may result in personal injury, death, equipment or property damage. Use a hardwood spacer between the bottom fl ange and the U–bolt to prevent the U–bolt from notching the frame fl ange. See Figure 6–7. Body Structure U-Bolt Wood Sill 0.5 (12) Minimum Truck Frame Frame Rail Spacer (Fabricated Steel or Hardwood) U-Bolt Spacer (Hardwood) FIGURE 6-7. Acceptable U-Bolt Mounting with Wood and Fabricated Spacers [inch (mm)] WARNING: Do not allow spacers and other body mounting parts to interfere with brake lines, fuel lines, or wiring harnesses routed inside the frame rail. Crimped or damaged brake lines, fuel lines, or wiring may result in loss of braking, fuel leaks, electrical overload or a fire. Carefully inspect the installation to ensure adequate clearances for air brake lines, fuel lines, and wiring. Failure to comply may result in personal injury, death, equipment or property damage. See Figure 6–8. CAUTION: Mount U–bolts so they do not chafe on frame rail. Failure to do so may result in premature wear of the U-bolt or frame rail. 12/09 6-6
Section 6 Body Mounting Frame Rail U-Bolt Air Lines and Wiring Harness Frame Rail Spacer (Hardwood or Steel Check Clearance Space for Air Lines and Wiring U-Bolt Spacer FIGURE 6-8. Clearance Space for Air Lines and Cables WARNING: Do not notch frame rail flanges to force a U–bolt fit. Notched or damaged frame flanges may result in premature frame failure. Use a larger size U–bolt. Use a hardwood spacer as shown in Figure 6-7. Failure to comply may result in personal injury, death, equipment or property damage. 6-7 12/09
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2010 Kenworth T440/T470 Body Builde
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T470/T440 Body Builder Manual Conte
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Figures FIGURE 2-1: INCOMPLETE VEHI
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Tables TABLE 3-1: ABBREVIATIONS USE
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Section 2 Safety & Compliance SAFET
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Section 2 Safety & Compliance These
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Section 2 Safety & Compliance • N
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Section 2 Safety & Compliance FIGUR
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Section 3 Dimensions DIMENSIONS Thi
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Section 3 Dimensions Prospector Tur
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Section 3 Dimensions OVERALL DIMENS
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Section 3 Dimensions T440 DAYCAB Th
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Section 3 Dimensions T470 FIXED GRI
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Section 3 Dimensions EXTENDED DAY C
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Section 3 Dimensions Reyco 79KB 26K
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Section 3 Dimensions KENWORTH AG 38
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Section 3 Dimensions KENWORTH AG 40
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Section 3 Dimensions REYCO 79KB SIN
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Section 3 Dimensions NEWAY AD 123 S
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Section 3 Dimensions HENDRICKSON PR
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Section 3 Dimensions HENDRICKSON HM
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Section 3 Dimensions CHALMERS 856-4
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Section 3 Dimensions Watson & Chali
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Section 3 Dimensions A B TABLE 3-19
Page 49 and 50: Section 3 Dimensions PTO CLEARANCES
Page 51 and 52: Section 4 Exhaust & Aftertreatment
Page 71 and 72: Section 5 Frame Layouts FRAME LAYOU
Page 73 and 74: Section 5 Frame Layouts FIGURE 5-1.
Page 75 and 76: Section 5 Frame Layouts D6 is used
Page 77 and 78: Section 5 Frame Layouts S6 is used
Page 79 and 80: Section 5 Frame Layouts D2—Use wi
Page 87 and 88: Section 5 Frame Layouts D10—Use w
Page 89 and 90: Section 5 Frame Layouts S2—Use wi
Page 95 and 96: Section 6 Body Mounting FRONT FRAME
Page 97 and 98: Section 6 Body Mounting Note: Be su
Page 99: Section 6 Body Mounting MOUNTING HO
Page 103 and 104: Section 7 Frame Modifications FRAME
Page 105 and 106: Section 7 Frame Modifications WELDE
Page 107 and 108: Section 7 Frame Modifications CROSS
Page 109 and 110: Section 7 Frame Modifications TORQU
Page 111 and 112: Section 9 Routing ROUTING Introduct
Page 113 and 114: Section 9 Routing Wires Crossing ot
Page 115 and 116: Appendix A Vehicle Identification V
Page 117 and 118: Appendix A Vehicle Identification N
Page 119 and 120: Appendix A Vehicle Identification T
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2010 Kenworth T440/T470 Body Builder Manual

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