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Logitech Ltd IU30 Impregnation Unit Operation and Maintenance ...

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3.2.2. Evacuating the Resin<br />

a) When the sample has been out gassed for a sufficient period of<br />

time, mix the resin.<br />

Mix ratios of the <strong>Logitech</strong> Epoxy 301 (Ocon‐185)<br />

Mixing by volume: 3 parts of Resin (part A) to 1 part of Hardener (part B)<br />

Mixing by weight: 4 parts of Resin (part A) to 1 part of Hardener (part B)<br />

Mix ratio of <strong>Logitech</strong> Keystone oil Blue dye (Ocon‐241)<br />

1 gram of Keystone oil blue dye – 100ml of the mixed Epoxy 301<br />

b) Close the resin chamber valve (10).<br />

c) Open the resin chamber vent (11) <strong>and</strong> lift off the resin feed<br />

clamp (18).<br />

d) Place the funnel in the resin chamber hole <strong>and</strong> pour the resin<br />

into the beaker below.<br />

e) Replace the resin feed clamp (18) <strong>and</strong> switch off the resin<br />

chamber vent (11).<br />

f) Open the resin chamber valve (10) very slowly, watching the<br />

resin level closely.<br />

g) At this point the vacuum throughout the system will drop <strong>and</strong><br />

then slowly rise as the resin is evacuated.<br />

The resin will begin to froth <strong>and</strong> must be controlled to ensure that it does not rise<br />

sufficiently to spill from the beaker <strong>and</strong> enter the vacuum system. This would cause serious<br />

damage to the vacuum pump system. If spillage outside the resin beaker occurs, it is<br />

essential to abort the run <strong>and</strong> clean up the spillage immediately.<br />

Control the resin level by manipulating the resin chamber valve (10) (opening <strong>and</strong> closing the<br />

valve as required). The resin quickly settles, giving out larger intermittent bubbles, <strong>and</strong> at<br />

this point the resin chamber valve (10) can be fully opened.<br />

During this sequence, it is necessary to open the gas ballast control (7) to purge the vacuum<br />

pump. This is achieved by turning the control (7) 45 degrees in an anti‐clockwise direction<br />

(where severe purging is required, the control (7) may be turned 90 degrees in an anti‐<br />

clockwise direction).<br />

NOTE ‐ Resins with highly volatile components may not be suitable for use with this<br />

equipment.<br />

The vacuum will gradually rise as the resin out‐gassing becomes noticeably less <strong>and</strong> less. The<br />

final vacuum will normally be approximately 2 x 10 ‐1 Mbar, depending upon the resin used.<br />

An average time for the resin out‐gassing process is approximately 15 minutes.<br />

3.2.3. Adding the Resin to the Sample<br />

a) Close the resin chamber valve (10).<br />

b) Open the resin chamber vent (11).<br />

c) Slowly loosen the resin feed clamp (18), until the resin starts to<br />

pull through to the sample chamber (1).<br />

<strong>Logitech</strong> <strong>Ltd</strong>, <strong>IU30</strong> <strong>Impregnation</strong> <strong>Unit</strong> – Manual BE‐03‐02‐2 –version v0211 ‐ Page 15

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