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Industrial seal self study guide - SKF.com

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SEAL DESIGN GROUPS (cont.)<br />

“OLD” DESIGN<br />

“NEW DESIGN”<br />

Older “clamp-type” <strong>seal</strong> (left) has<br />

been replaced by newer hydrodynamic<br />

Wave<strong>seal</strong> (right) (fig. 3qq).<br />

General purpose design for lubricated<br />

media and moderate pressure and<br />

surface speeds (fig. 3rr).<br />

Old vs. New Seal Designs<br />

Following the “original” leather strap <strong>seal</strong>s, the first engineered<br />

designs were known as “assembled” or “clamp-type” <strong>seal</strong>s. They were<br />

assembled by laying two <strong>seal</strong>ing elements and three metal spacer rings<br />

into an outer shell and clamping these <strong>com</strong>ponents together. They<br />

were wide and sturdy in appearance, and tended to apply high lip<br />

pressure to the shaft, creating shaft wear. A garter spring was placed<br />

against the primary or retention element. The <strong>seal</strong>ing lips were usually<br />

trimmed to size, using a knife.<br />

In today’s designs, the <strong>seal</strong>ing element is molded to size, and<br />

permanently bonded to a metal case (fig 3qq). In modern spring<br />

loaded molded <strong>seal</strong>s, a garter spring is snapped into a mold-formed<br />

groove in the <strong>seal</strong>ing member. Today’s <strong>seal</strong>s are narrower, lighter<br />

and less sturdy in appearance, but their designs give them uniform<br />

<strong>com</strong>pressive <strong>seal</strong>ing force. Only a thin band of lip material rubs against<br />

the shaft so they can operate at higher speeds with less friction.<br />

PTFE <strong>seal</strong>s<br />

<strong>SKF</strong> PTFE <strong>seal</strong>s (fig. 3rr and fig. 3ss) are assembled or machined,<br />

made-to-order radial shaft <strong>seal</strong>s based on PTFE (Teflon ® or<br />

polytetrafluoroethylene). This thermoplastic material has properties<br />

that exceed the capabilities of rubber <strong>com</strong>pounds. PTFE <strong>seal</strong>s can<br />

accept high surface speeds, pressure and dry running conditions and<br />

have high wear resistance and service life. Their temperature range<br />

is very wide and they resist attack by nearly all acids, solvents and<br />

chemical agents. They can be made for variety of inch or metric sizes<br />

from small to large diameter, often without any tooling charge. PTFE<br />

<strong>seal</strong>s generally require a high quality shaft finish and hardness, and<br />

are engineered to meet specific application conditions.<br />

Pressure design for service to 5<br />

psi (35 bar). Variations for vacuum<br />

and high shaft speeds (fig. 3ss).<br />

28

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