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Industrial seal self study guide - SKF.com

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Troubleshooting (cont...)<br />

Out-of-Round Shaft<br />

Early lip leakage is also a symptom that the shaft is out-of-round<br />

(fig. 9i). Industry specifications are listed in the 457010 <strong>SKF</strong> Handbook<br />

of Seals.<br />

Causes<br />

Inspect the shaft to see if it is out-of-round. Flat spots on the shaft<br />

can also cause early lip leakage.<br />

An out-of-round shaft can also<br />

cause <strong>seal</strong> leakage (fig. 9i).<br />

Corrective Actions<br />

Check the shaft’s “roundness” by measuring with a micrometer in<br />

three equally spaced points circumferentially near the location of the<br />

<strong>seal</strong>. Tolerances should be within the allowable range for the shaft size.<br />

Be sure the shaft is carbon or stainless steel, finished 8 to 17<br />

micro-inch Ra (0.20μm to 0.43μm), with no machine lead. One<br />

solution is to remove and resize or reshape the shaft first. Then<br />

repair the shaft with either a Speedi-Sleeve or an <strong>SKF</strong> Large<br />

Diameter Wear Sleeve.<br />

Garter Spring Damage<br />

Garter spring problems are easy to spot. The spring may be loose, or<br />

out of the <strong>seal</strong>. The spring may pop out and damage the mechanical<br />

<strong>com</strong>ponents. Or, the spring may be missing (fig. 9j).<br />

Garter spring problems are visible<br />

and easy to spot (fig 9j).<br />

Causes<br />

Maybe the spring was never installed in the <strong>seal</strong>. Perhaps it was<br />

dislodged from the <strong>seal</strong> prior to installation. Or maybe too much<br />

shock was transmitted to the <strong>seal</strong> during installation.<br />

Corrective Actions<br />

The only solution is to install a replacement <strong>seal</strong>. But first, check<br />

the spring on the new <strong>seal</strong>. It could have be<strong>com</strong>e dislodged during<br />

packaging or shipment. If so, install the spring into the <strong>seal</strong>. Use<br />

correct mounting tools and follow correct installation procedures.<br />

Be sure to apply press fit force uniformly.<br />

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