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Machinery Repairman

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Figure 5-17.—Boring bars for carbide inserts.<br />

28.481<br />

Ceramic cutting tools are available as either solid<br />

ceramic or as ceramic coated carbide. They come in<br />

several of the insert shapes available in cemented<br />

carbides and they are secured in the toolholder by a<br />

cl amp.<br />

Whenever you handle ceramic cutting tools, be<br />

very careful because they are very brittle and will not<br />

tolerate shock or vibration. Be sure your lathe setup<br />

is very rigid and do not take interrupted cuts. Also be<br />

sure the lathe feed rate does not exceed 0.015 to 0.020<br />

Figure 5-18.—Applications of tool terminology.<br />

5-13<br />

inch per revolution. Any greater rate will subject, the<br />

insert to excessive forces and may cause it to fracture.<br />

GROUND SINGLE-POINT,<br />

HIGH-SPEED CUTTING TOOLS<br />

A single-point or single-edged cutting tool has<br />

only one cutting edge as opposed to two or more on<br />

other tools. Drill bits are multiple-edged cutters;<br />

most lathe tools are single edged. To properly grind a<br />

single-point cutting tool, you must know the relief<br />

angles, the rake angles, and the cutting edge angles<br />

that are required for specific machines and materials.<br />

You also must know what materials are generally used<br />

as cutting tools and how tools for various machines<br />

differ.<br />

CUTTING TOOL TERMINOLOGY<br />

Figure 5-18 shows the application of the angles<br />

and surfaces we use to discuss single-point cutting<br />

tools. Notice there are two relief angles and two rake<br />

angles and that the angle of keenness is formed by<br />

grinding a rake angle and a relief angle. We’ll discuss

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