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Machinery Repairman

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Figure 7-4.—Small vertical milling machine.<br />

This machine is used to cut most types of gears,<br />

milling cutters, and twist drills and is used for various<br />

kinds of straight and taper work.<br />

The PLAIN MILLING MACHINE (fig. 7-2) is<br />

the simplest milling machine because it has only a few<br />

of the features found on the other machines. You can<br />

move the table in three directions: longitudinally (at a<br />

right angle to the spindle), transversely (parallel to the<br />

spindle), and vertically (up and down). This<br />

machine’s major advantage is its ability to take heavy<br />

cuts at fast speeds. The machine’s rigid construction<br />

makes this possible.<br />

The VERTICAL SPINDLE MILLING<br />

MACHINE (fig. 7-3) has the spindle in a vertical<br />

position and at a right angle to the surface of the table.<br />

The spindle has a vertical movement, and the table<br />

can be moved vertically, longitudinally, and<br />

transversely. You can control movement of both the<br />

spindle and the table manually or by power. You can<br />

use this machine for face milling, profiling, and die<br />

sinking and for various odd-shaped jobs. You also<br />

can use it used to advantage to bore holes. Various<br />

small vertical spindle milling machines (fig. 7-4) are<br />

also available for light, precision milling operations.<br />

7-3<br />

Figure 7-5.—Plain milling machine, showing operation<br />

controls.<br />

MAJOR COMPONENTS<br />

You must know the name and purpose of each of<br />

the main parts of a milling machine to understand the<br />

operations discussed later in this chapter. Keep in<br />

mind that although we are discussing a knee and<br />

column milling machine you can apply most of the<br />

information to the other types.<br />

Figure 7-5 shows a plain knee and column milling<br />

machine, and figure 7-6 shows a universal knee and<br />

column milling machine. Look at these figures to<br />

help you identify the components described in the<br />

following paragraphs.<br />

COLUMN: The column, including the base, is<br />

the main casting that supports all other parts of the<br />

machine. An oil reservoir and a pump in the column<br />

keep the spindle lubricated. The column rests on a<br />

base that contains a coolant reservoir and a pump that<br />

you can use when you perform any machining<br />

operation that requires a coolant.

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