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Machinery Repairman

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Figure 6-69.—Knurled impressions.<br />

shown in figure 6-69, by disengaging the clutch after<br />

the work has revolved three or four times and by<br />

backing the knurling tool away from the work.<br />

If the knurls have double tracked, as shown in<br />

figure 6-69, move the knurling tool to a new location<br />

and repeat the operation. If the knurl is correctly<br />

formed, engage the spindle clutch and the carriage<br />

feed. Move the knurling rollers into contact with the<br />

correctly formed knurled impressions. The rollers<br />

will align themselves with the impressions. Allow the<br />

knurling tool to feed to within about 1/32 inch of the<br />

end of the surface to be knurled. Disengage the<br />

carriage feed and with the work revolving, feed the<br />

carriage by hand to extend the knurl to the end of the<br />

surface. Force the knurling tool slightly deeper into<br />

the work, reverse the direction of feed and engage the<br />

carriage feed. Allow the knurling tool to feed until<br />

the opposite end of the knurled surface is reached.<br />

Never allow the knurls to feed off the surface.<br />

Repeat the knurling operation until the diamond<br />

impressions converge to a point. Passes made after<br />

the correct shape is obtained will result in stripping<br />

away the points of the knurl. Clean the knurl with a<br />

brush and remove any burrs or sharp edges with a file.<br />

When knurling, do not let the work rotate while the<br />

Figure 6-70.—Rings on a knurled surface.<br />

6-40<br />

Figure 6-71.—Toolpost grinder.<br />

tool is in contact with it if the feed is disengaged.<br />

This will cause rings to be formed on the surface, as<br />

shown in figure 6-70.<br />

SETTING UP THE TOOLPOST GRINDER<br />

The toolpost grinder is a portable grinding<br />

machine that can be mounted on the compound rest of<br />

a lathe in place of the toolpost. It can be used to<br />

machine work that is too hard to cut by ordinary<br />

means or to machine work that requires a very fine<br />

finish. Figure 6-71 shows a typical toolpost grinder.<br />

The grinder must be set on center, as shown in<br />

figure 6-72. The centering holes located on the<br />

spindle shaft are used for this purpose. The grinding<br />

wheel takes the place of a lathe cutting tool; it can<br />

perform most of the same operations as a cutting tool.<br />

Cylindrical, tapered, and internal surfaces can be<br />

ground with the toolpost grinder. Very small grinding<br />

Figure 6-72.—Mounting the grinder at center height.

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