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Machinery Repairman

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Figure 2-35.—Filing.<br />

The crosshatched method helps you see where you<br />

have scraped the part.<br />

FILING<br />

A file is nearly indispensable when you work with<br />

metal. You may be crossfiling, drawfiling, precision<br />

filing, or using a file card. Let’s examine these<br />

operations.<br />

CROSSFILING<br />

Figure 2-35, view A shows a piece of mild steel<br />

being crossfiled. This means that the file is being<br />

moved across the surface of the work in a crosswise<br />

direction. Keep your feet spread apart to steady<br />

2-18<br />

yourself as you file with slow, full-length, steady<br />

strokes. The file cuts as you push it. Ease up on the<br />

return stroke to keep from dulling the teeth. View B<br />

of figure 2-35 shows the alternate positions of the file<br />

when an exceptionally flat surface is required. Using<br />

either position first, file across the entire length of the<br />

stock. Then, using the other position, file across the<br />

entire length of the stock again. Because the teeth of<br />

the file pass over the surface of the stock from two<br />

directions, the high spots and low spots will be visible<br />

after filing in both positions. Continue filing first in<br />

one direction and then the other until the surface has<br />

been filed flat. Test the flatness with a straightedge,<br />

or where precision is required, with Prussian blue and<br />

a surface plate.<br />

DRAWFILING<br />

Drawfiling produces a finer surface finish than<br />

crossfiling. Small parts, as shown in view C of figure<br />

2-35, are best held in a vise. Hold the file as shown in<br />

the figure. Notice that the arrow indicates that the<br />

cutting stroke is away from you when the handle is<br />

held in the right hand. If the handle is held in the left<br />

hand, the cutting stroke will be toward you. Lift the<br />

file away from the surface of the work on the return<br />

stroke. When drawfiling no longer improves the<br />

surface texture, wrap a piece of abrasive cloth around<br />

the file and polish the surface, as shown in<br />

figure 2-36.<br />

Figure 2-36.—Polishing.

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