Allround up to 250 °C ZX-324 familyBasic type ZX-324 (PEEK)Characteristics– hard, stiff, tough– high fatigue strength– good hydrolysis resistance– enough UV resistance andresistance to weathering– resistence to stress cracking(except with acetone)– flame resistant (low toxicity offlue gases)– good machinability– bondable and weldable– FDA compliant, LABScompliant– PTFE- and Silicone-Free– vacuum suitableZX-324 (PEEK)ChemicalresistancePV-valueCostWearTemperatureStrengthPrecisionmpactresistanceFrictionModified ZX-324ResistanceUV-radiationuse of modified types in case ofstrong UV-radiation!Gamma-radiationlimit absorbed dose 12000 kGyChemicals, resistantuniversal resistantChemicals, not resistantconcentrated acids, sulfuric andnitric acid, bromic, sulfonic andchromium acids, halogenatedhydrocarbons, sodium, chlorine,fluorine, bromineLubricant and fuelsresistantWatermax. water absorption: 0,5 %dimensional changes: 0,15 %up to max. 200 °C resistantFire behavioroxygen index (LOI): 35 %classification: V-0 (UL94)Operationalparameters*Temperature (T)–50 °C to +250 °C (+260 °C)Surface pressure (p)max. 41 (125) MPaSliding speed (v)max. 40 m /minFatigue (S)tensile fatigue strength at 20 °Cand 10 6 stress cycles,1 Hz = 60 MPaImpacts, vibrations, edge loading,gamma rays in hot and coldwater.Available as:– plastic <strong>granules</strong>– rods– tubes– sheets– machined components– injection moulded parts– plain bearing bushes accordingto DINExamples ofusageZX-324 supports the mainchassis of the world‘s largestexcavator. Spherical diameter1000 mm.ZX-324, with a sphericaldiameter of 60 mm, supportsa weight of 30 t subject toa strong impact stress in adirty work condition. Hereas thickwalled injectionmoulded part.ZX-324V1T ZX-324V2T ZX-324V11TChemicalresistancePV-valueCostChemicalresistancePV-valueCostChemicalresistancePV-valueCostWearTemperatureStrengthWearPrecisionmpactresistanceFrictionTemperatureStrengthWearPrecisionmpactresistanceFrictionTemperatureStrengthPrecisionmpactresistanceFrictionPEEK polymer-fortifiedhigh elastic recovery, high elasticity,little permanent deformation,high strength with temperatureover 140 °C.PEEK-, PTFE-modifiedreduced friction, high wearresistance, high PV-value, highelasticity.PEEK polymer-fortifieddespite high stiffness stillhigh elongation at break, highCharpy v-notch test value downto –196 °C. High PV-value with aslow sliding speed.T: –100 °C to +250 °C (+260 °C)p: max. 41 (120) MPav: max. 100 m /minS = 70 MPaT: –50 °C to +250 °C (+260 °C)p: max. 40 (85) MPav: max. 200 m/minS = 56 MPaT: –200 °C to +250 °C (+260 °C)p: max. 50 (110) MPav: max. 100 m /minS = 65 MPaZX-324V2T takes the toes,through a high load-bearingcapacity, elasticity and a lowfriction,again in the rightposition.ZX-324V11T is used as mainbearing in hydraulic pumps,thanks to the high dimensionalstability and wearresistance.ZX-324VMTChemicalresistancePV-valueCostWearTemperatureStrengthPrecisionmpactresistanceFriction*Values in the brackets, are valid for shot-term servicePEEK fibre-reinforced, PTFEhighest stiffness, very good wearresistance, low Stick-Slip tendency,hardened reverse-rotationcouplingpart is required.T: –50 °C to +250 °C (+260 °C)p: max. 57 (150) MPav: max. 100 m /minS = 105 MPaZX-324VMT is used ininjection moulding. In thisapplication, the materal,injected onto a steel hub,transmits high power up to atemperature of 150 °C.10 ZEDEX ® basic types ZEDEX ® families Post heattreatmentMachiningShippingoverviewSterilizationChemicalresistance
SubstitutionexamplesWhich material canreplace the ZX-324?PEEKTargets: ZX-324 matches for98 % the PEEK material. Theproperties correspond to thoseof natural PEEK. Due to newprocessing characteristics andthe use of the most suitablesemi-<strong>finished</strong> materials (e.g.tubes), a large cost reductioncan be archived with the useof ZX-324.The ZX-324V1T or theZX-324V11T materials arerecommended to improve theyield stress and the resilience.To improve the PV-value, wesuggest the ZX-324V2T andZX-324V11T materials.ZX-324V1T und ZX-324V11Thave got a higher (30 °C)glass transition temperature.This permits to increase thecomponent stiffness over140 °C, without adding abrasivefibres. In addition can bearchieved a cost reduction.All the modified ZX-324 havegot a higher wear resistanceand PV-value than the naturalPEEK.Stress / Strain (ISO 527) Flexural E-Modulus (ISO 178)Stress [MPa]1601401201008060402000 2 4 6 8 10 12Strain [%]ZX-324V1TZX-324V2TZX-324V11TZX-324VMTZX-324 / PEEKZX-324V1T has got a high yield stress and elongation similarto the polyketone. ZX-324V11T, despite a high elongation atbreak, is also very stiff.Admissible PV-value Thermal expansion coefficient (ISO E830)p x v value [MPa x m/min]90807060504030201001 10 100Sliding speed [m/min]ZX-324V1TZX-324V2TZX-324V11TZX-324VMTZX-324 / PEEKZX-324V2T and ZX-324V11T have got a PV-value approx.500 % better than PEEK. ZX-324VMT, despite a fibre reinforcement,has got just a small PV-value.Impact resistance notched (ISO179/1eA)Impact resistance notched [kJ/m²]nobreak1201008014121086420ZX-324V1TZX-324V2TZX-324V11TZX-324VMTZX-324 / PEEKFlexural E-Modulus [MPa]8.0007.0006.0005.0004.0003.0002.0001.0000At 145 °C the ZX-324V1T is stiffer than PEEK. ZX-324VMT,thanks to the fibre reinforcement, has got the highest elasticmodulus.Coefficient of thermal expansion [1x10 -5 /K]181614121086420ZX-324V11T has got the highest dimensional stability from140 °C, the ZX-324VMT, thanks to the fibre reinforcement, isdimensionally stable.WearWear [mm/100km]10,01,00,10,0520 40 60 80 100 120 140 160 180 200 220 240ZX-324V1TZX-324V2TZX-324V11TZX-324VMTZX-324 / PEEKTemperature [°C]ZX-324V1TZX-324V2TZX-324V11TZX-324VMTZX-324 / PEEK20 40 60 80 100 120 140 160 180 200 220 240Temperature [°C]ZX-324V1TZX-324V2TZX-324V11TZX-324VMTZX-324 / PEEK-196 -70 23 60 100Temperature [°C]ZX-324V11T, even at low temperatures, has got a higherimpact resistance than PEEK and fibre reinforced PEEK (ZX-324VMT).20 40 60 80 100 120 140 160 180 200 220 240Temperature [°C]All the modified PEEK are better wear resistant than naturalPEEK. Up to 160 °C, the ZX-324VMT is the best. Beyond160 °C, the ZX-324V1T and ZX-324V11T are better.Coefficient of friction in dry running25–100 °C, on X5CrNi18.9 hard-chrome plated, Rz 2 μm, 0,5-5 MPa0,350,30μ dyn.μ stat.Coefficient of friction with oil lubrication25–100 °C, on X5CrNi18.9 hard-chrome plated, Rz 2 μm, 0,5-5 MPa, oil: OL-J46 DIN 515020,35μ dyn.μ stat.0,30Friction coefficient0,250,200,150,100,250,200,150,100,050,050,000,00ZX-324 PEEK / PEEKZX-324V1TZX-324V2TZX-324V11TZX-324VMTFriction CoefficientZX-324/PEEK / ZX-324V1TZX-324V2TZX-324V11TZX-324VMTZEDEX ® basic typesZEDEX ® familiesPost heattreatmentMachiningShippingoverviewSterilizationChemicalresistance11
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