Low friction ZX-550 familyBasic type ZX-550Characteristics– low Stick-Slip tendacy– strong anti-adhesive– low tendancy to creep– hydrolysis resistance– weathering resistant– no water absorption– resistence to stress cracking– good machinability– bondable with pre-treatment– strong viscoelasticZX-550ChemicalresistancePV-valueCostWearTemperatureStrengthPrecisionmpactresistanceFrictionResistanceUV-radiation(1000 hours Xenon DIN 53597)tensile strength: –1 %elongation at break: no alterationGamma-radiationlimit absorbed dose 50 kGyChemicals, resistantinsoluble in organic solvents andchemicalsChemicals, unstableelemental fluorine, chlorine trifluoride,molten alkali metalsLubricants and fuelsresistantWatermax. water absorption: 0 %up to 250 °C resistantFire behavioroxygen index (LOI): 90 %classification: V-0 (UL94)Operationalparameters*Temperature (T)–250 °C to +240 °C (+260 °C)surface pressure (p)max. 8 (12) MPaSliding speed (v)max. 250 m /minFatique (S)tensile fatigue strength at 20 °Cand 10 6 stress cycle,1 Hz = 7 MPaAvailable as:– sheets– machined parts– plain bearing bushes accordingto DINExamples ofusageDue to the low friction, agood Stick-Slip behaviourand a low tendency to creep,the ZX-550 is used as slidingguide of the patient supportin operating tables.Modified ZX-550ZX-550PVChemicalresistancePV-valueCostTemperatureStrengthmpactresistanceFrictionFriction and wear modifiedreduction of wear from temperaturesof 100 °C. Higher PV-valuefrom 20 m /min. Tougher andsofter.T: –270 °C to +240 °C (+250 °C)p: max. 4 (8) MPav: max. 150 m /minS = 4 MPaWearPrecision*Values in the brackets, are valid for shot-term service16 ZEDEX ® basic types ZEDEX ® families Post heattreatmentMachiningShippingoverviewSterilizationChemicalresistance
SubstitutionexamplesWhich material canreplace the ZX-550?PTFETargets: increment of thestiffness and hardness,improvement of the creepbehavior and reduction of theextention coefficient.Increasing of the PV-valueand reduction of the wear.PTFE CompoundsTargets: cost reduction, wearreduction and PV-valueincrement. Not replaceablewhere a low static frictionis required in combinationwith oil lubrication up to atemperature of 70 °C.Stress / Strain (ISO 527) Flexural E-Modulus (ISO 178)Stress [MPa]141210864200 2 4 6 8 10 12 14Strain [%]ZX-550ZX-550PVPTFEZX-550 offers the same yield stress value as PTFE. ZX-550PVhas got a higher elongation at break and elongation thanZX-550 und PTFE.The flow of the flexural modulus of ZX-550PV is similar to thePTFE´s one. The flexural modulus of ZX-550 is ca. 30 % higherthan the PTFE´s one.Admissible PV-value Thermal expansion coefficient (ISO E830)p x v value [MPa x m/min]6050403020100ZX-550ZX-550PVPTFEFlexural E-Modulus [MPa]Coefficient of thermal expansion [1x10 -5 /K]1.4001.2001.000302520151080060040020050020 40 60 80 100 120 140 160 180 200 220 240ZX-550ZX-550PVPTFETemperature [°C]ZX-550ZX-550PVPTFE1 10 100Sliding speed [m/min]ZX-550PV has got at 40 m /min a 5000 % higher PV-value thanPTFE. ZX-550 and ZX-550PV are in all the sliding speedssuperior than PTFE.20 40 60 80 100 120 140 160 180 200 220 240Temperature [°C]For the ZX-550PV, the PTFE characteristic decay in the flaw ofthe extention coefficient at 23 °C is suppressed. The productionis more precise.Impact resistance notched (ISO179/1eA)WearnobreakZX-550100,0ZX-550Impact resistance notched [kJ/m²]1008014121086420ZX-550PVPTFEWear [mm/100km]10,01,00,1ZX-550PVPTFE-196 -70 23 60 100Temperature [°C]20 40 60 80 100 120 140 160 180 200 220 240Temperature [°C]Both ZX-550-types, from 23 °C, have got a higher Charpy v-notch test value than PTFE.ZX-550 und ZX-550PV have got a 1000 % better wear resistancethan PTFE.Coefficient of friction in dry running25–100 °C, on X5CrNi18.9 hard-chrome plated, Rz 2 μm, 0,5-5 MPa0,30μ dyn.Coefficient of friction with oil lubrication25–100 °C, on X5CrNi18.9 hard-chrome plated, Rz 2 μm, 0,5-5 MPa, oil: OL-J46 DIN 515020,30μ dyn.0,25μ stat.0,25μ stat.Friction coefficient0,200,150,100,200,150,100,050,050,000,00ZX-550ZX-550PVPTFEZX-550ZX-550PVPTFEFriction coefficientZEDEX ® basic typesZEDEX ® familiesPost heattreatmentMachiningShippingoverviewSterilizationChemicalresistance17
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