Long-term up to 300 °C ZX-750 familyBasic type ZX-750V5TCharacteristics– hard, stiff, tough– high dimensional stability– high fatigue strength– high weathering resistance– good fire behavior (lowgeneration of flue gases)– resistence to stress cracking– vacuum suitable– good machinability– bondable and weldable– contains PTFEZX-750V5TChemicalresistanceV-valueCostWearTemperatureStrengthrecisionmpactresistanceFrictionResistanceUV-radiation(1000 hours Xenon DIN 53597)tensile strength: no alterationelongation at break: –30 %Gamma-radiationlimit absorbed dose 8000 kGyChemicals, resistancesolvent, dilute acids and alkalisChemicals, unstablestrong acids and alkalis, oxidizingagentsLubricants and fuelsresistantWatermax. water absorption: 0,7 %dimensional changes: 0,4 %up to 120 °C resistantFire behavioroxygen index (LOI): 52 %classification: V-0 (UL94)Operationalparameters*Temperature (T)–250 °C to +300 °C (+320 °C)surface pressure (p)max. 41 (125) MPaSliding speed (v)max. 350 m /minFatigue (S)tensile creep strength at 20 °Cand 10 6 stress cycle,1 Hz = 35 MPaAvailable as:– plastic <strong>granules</strong>– rods– tubes– sheets– machined parts– plain bearings bushes accordingto DINExamples ofusageFriction bearings, madeof ZX-750V5T, meet theextreme requirements of theartificial knee joints. Thanksto a high surface pressureand high wear resistance, amax. backlash of 0,05 mmwill not be exceeded.Modified ZX-750ZX-750V5KFChemicalresistanceV-valueCostWearTemperatureStrengthrecisionmpactresistanceFrictionfibre reinforcedhigh stiffness up to 250 °C, highelongation at break and yieldstress values, low thermal elongation,impact resistant down to–196 °C.T: –250 °C to +280 °C (+320 °C)p: max. 41 (125) MPav: max. 350 m /minS = 55 MPaThis segmental bushing,made of ZX-750V5T(Ø 700 mm), guides andleads into water the floatingweight of 28 t in a deep-seahammer. This extreme stresssubjected part operates inunlubricated conditions, witha 50 Hz impact frequencyand a drop height of 1 m.The existing sliding guideof a chipboard press, isconverted from a greaselubrication condition to a dryrunning condition. Thanks tothe extreme high PV-valueand the high wear resistanceof the ZX-750V5T, the chipboardpress now works just indry running conditions.*Values in the brackets, are valid for shot-term service18 ZEDEX ® basic types ZEDEX ® families Post heattreatmentMachiningShippingoverviewSterilizationChemicalresistance
SubstitutionexamplesWhich material can replacethe ZX-750V5T?PItaking into account the longtermservice temperaturerequired, replaceableTargets: cost reduction,friction and wear reduction.Stress / Strain (ISO 527) Flexural E-Modulus (ISO 178)Stress [MPa]10080604020ZX-750V5TZX-750V5KFPEEK0Flexural E-Modulus [MPa]7.0006.0005.0004.0003.0002.0001.0000ZX-750V5TZX-750V5KFPEEKPEEKtaking into account ofchemical resistance required,replaceable.Targets: wear reduction,increment of the PVvalue,increment of themechanical strength and ofthe dimensional stability.Increment of the long-timeservice temperature andprecision.The ZX-750V5T materialshould always be used, inthose applications in whichan operational temperatureincrement of 100 °C, appliedload, lifetime and dimensionalstability have to be improve.0 2 4 6 8 10Strain [%]ZX-750V5KF has got the same yield stress value as PEEK(natural), however it still offers a high elongation.20 40 60 80 100 120 140 160 180 200 220 240 260Temperature [°C]The elastic modulus of both ZX-750 types, strongly decreaseover 220 °C. This decay temperature is 80 °C higher than thePEEK´s one.Admissible PV-value Thermal expansion coefficient (ISO E830)p x v value [MPa x m/min]250200150100500ZX-750V5TZX-750V5KFPEEK1 10 100Sliding speed [m/min]Coefficient of thermal expansion [1x10 -5 /K]35302520151050ZX-750V5TZX-750V5KFPEEK20 40 60 80 100 120 140 160 180 200 220 240Temperature [°C]The PV-value of the ZX-750V5T is 1000 % higher than thePEEK´s one. PEEK in combination with a oil lubrication has gotlower resistance.The thermal expansion coefficient of the ZX-750V5KF is up to220 °C at the same level of aluminium.Impact resistance notched (ISO179/1eA)Wear90ZX-750V5T10,0ZX-750V5TImpact resistance notched [kJ/m²]8070252015105ZX-750V5KFPEEKWear [mm/100km]1,00,1ZX-750V5KFPEEK0-196 -70 23 60 10020 40 60 80 100 120 140 160 180 200 220 240Temperature [°C]Temperature [°C]ZX-750V5T has got a 500 % better Charpy v-notch test valuethan PEEK (at 23 °C). The fibre reiforced ZX-750V5KF is moreimpact resistant than natural PEEK.So far, from 100 °C, the ZX-750V5T offers the best measuredwear resistance. ZX-750V5T is from 2000 % to 8000 % morewear resistant than PEEK (natural).Coefficient of friction in dry running25–100 °C, on X5CrNi18.9 hard-chrome plated, Rz 2 μm, 0,5-5 MPa0,300,25μ dyn.μ stat.Coefficient of friction with oil lubrication25–100 °C, on X5CrNi18.9 hard-chrome plated, Rz 2 μm, 0,5-5 MPa, oil: OL-J46 DIN 515020,30μ dyn.μ stat.0,25Friction coefficient0,200,150,10Friction Coefficient0,200,150,100,050,050,000,00PEEKZX-750V5TZX-750V5KFZX-324/PEEKZX-750V5TZX-750V5KFZEDEX ® basic typesZEDEX ® familiesPost heattreatmentMachiningShippingoverviewSterilizationChemicalresistance19
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