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The good prospects are based on the all-embracing ... - ALNO AG

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objectives for producti<strong>on</strong><br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> introducti<strong>on</strong> of a new Wellmann range in Enger was<br />

<strong>on</strong>e of <strong>the</strong> main factors influencing <strong>the</strong> <strong>ALNO</strong> Group's<br />

performance in 2011. <str<strong>on</strong>g>The</str<strong>on</strong>g> enormous technological and<br />

organizati<strong>on</strong>al ch<strong>all</strong>enge of manufacturing very different<br />

product groups in a single plant has been mastered suc-<br />

cessfully, albeit with more effort than origin<strong>all</strong>y planned.<br />

At first, it proved difficult to meet <strong>the</strong> market's high level<br />

of demand, for <strong>the</strong> new Wellmann product was received<br />

more favourably than expected and replaced <strong>the</strong> former<br />

product more quickly than planned.<br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> changeover in producti<strong>on</strong> is now complete. As in <strong>the</strong><br />

o<strong>the</strong>r plants, attenti<strong>on</strong> in Enger now focuses <strong>on</strong> c<strong>on</strong>tinuous<br />

optimizati<strong>on</strong> of <strong>the</strong> producti<strong>on</strong> processes. In view of<br />

<strong>the</strong> complexities associated with introducti<strong>on</strong> of <strong>the</strong> new<br />

product in Enger, <strong>the</strong>re has been no fur<strong>the</strong>r transfer of<br />

producti<strong>on</strong> from Pfullendorf to Enger, nor is this planned for<br />

<strong>the</strong> time being. Optimum utilizati<strong>on</strong> of <strong>the</strong> available producti<strong>on</strong><br />

capacities will be clarified systematic<strong>all</strong>y.<br />

A team of plant managers is <strong>the</strong>refore developing a basic<br />

strategy for <strong>the</strong> Group as regards <strong>the</strong> future structure of its<br />

plants. Core issues include <strong>the</strong> following:<br />

• Optimizing Group producti<strong>on</strong> capacity in <strong>the</strong> light of<br />

increasing fluctuati<strong>on</strong>s in <strong>the</strong> producti<strong>on</strong> quantities<br />

required per week and per day.<br />

• Defining core producti<strong>on</strong> competences for individual<br />

locati<strong>on</strong>s, such as comp<strong>on</strong>ent producti<strong>on</strong>, also for <strong>the</strong><br />

<strong>ALNO</strong> Group.<br />

• Establishing <strong>the</strong> vertical range of manufacture for <strong>the</strong><br />

individual plants; in Pfullendorf, for example, <strong>the</strong> vertical<br />

range of manufacture has been increased through <strong>the</strong><br />

in-house producti<strong>on</strong> of glass and ceramic fr<strong>on</strong>ts, thus<br />

making producti<strong>on</strong> more flexible and more cost-efficient,<br />

as well as improving quality management.<br />

sinGLE-Entity and GRoup manaGEmEnt REpoRt | EC<strong>on</strong>omiC REpoRt<br />

objectives for distributi<strong>on</strong><br />

<str<strong>on</strong>g>The</str<strong>on</strong>g> level of <strong>all</strong>-round service offered by a manufacturer for<br />

<strong>the</strong> kitchen as a product is becoming increasingly impor-<br />

tant. This c<strong>on</strong>cerns <strong>all</strong> <str<strong>on</strong>g>are</str<strong>on</strong>g>as, from order acquisiti<strong>on</strong> to<br />

logistics and delivery of <strong>the</strong> manufactured kitchens. Logis-<br />

tics in particular is a major cost factor. Both <strong>the</strong> quality of<br />

<strong>the</strong> logistics process and <strong>the</strong> issue of fur<strong>the</strong>r cost optimiza-<br />

ti<strong>on</strong> <str<strong>on</strong>g>are</str<strong>on</strong>g> major objectives for <strong>the</strong> future strategic orientati<strong>on</strong>.<br />

A team involving relevant partners has already been set up<br />

to improve <strong>the</strong> <strong>ALNO</strong> Group's distributi<strong>on</strong> services and to<br />

identify opti<strong>on</strong>s for an even more sustainable structure.<br />

objectives for <strong>the</strong> administrative sector<br />

Ongoing efforts to standardize processes will be c<strong>on</strong>tin-<br />

ued in <strong>all</strong> administrative <str<strong>on</strong>g>are</str<strong>on</strong>g>as of <strong>the</strong> <strong>ALNO</strong> Group, such as<br />

accounting / c<strong>on</strong>trolling, IT and Human Resources, as well<br />

as in <strong>the</strong> holding company's central functi<strong>on</strong>s. During <strong>the</strong><br />

period under review, SAP/HCM were introduced through-<br />

out <strong>the</strong> Group to standardize payroll accounting and time<br />

management at <strong>all</strong> German locati<strong>on</strong>s; <strong>the</strong>se efforts were<br />

brought to a successful c<strong>on</strong>clusi<strong>on</strong> when <strong>the</strong> system went<br />

<strong>on</strong>line <strong>on</strong> 1 January 2012.<br />

A major IT project was launched in Pfullendorf in 2011<br />

with <strong>the</strong> aim of introducing SAP to completely replace <strong>all</strong><br />

modules in <strong>the</strong> process chain, from order handling through<br />

sales to process data management, finance and c<strong>on</strong>trolling,<br />

producti<strong>on</strong>, materials management and quality, by<br />

2014.<br />

Individual locati<strong>on</strong>s <str<strong>on</strong>g>are</str<strong>on</strong>g> increasingly taking over tasks for<br />

o<strong>the</strong>r locati<strong>on</strong>s, too, in order to achieve corresp<strong>on</strong>ding<br />

optimizati<strong>on</strong>s. Relocating <strong>the</strong> <strong>ALNO</strong> holding company from<br />

Düsseldorf and closing down this locati<strong>on</strong> completely has<br />

also helped to reduce administrative expenses and at<br />

<strong>the</strong> same time led to a sustainable reducti<strong>on</strong> in <strong>the</strong> cost<br />

burden.<br />

35

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