Understanding API ICP653 Reading 7-Worksheet-04 Part1

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APPENDIX G QUALIFICATION OF TANK BOTTOM EXAMINATION PROCEDURES AND PERSONNEL This appendix was established in the first addenda to edition three of <strong>API</strong> 653 andoutlines procedure and qualifications for floor scanning, G.2 Definitions G.2.1 essential variables: Variables in the procedure that cannot be changed without the procedure and scanning operators being re-qualified. G.2.2 examiners: Scanning operators and NDE technicians who prove-up bottom indications. G.2.3 bottom scan: The use of equipment over large portions of the tank bottom to detect corrosion in a tank bottom. One common type of bottom scanning equipment is the Magnetic Flux Leakage (MFL) scanner. G 2.4 authorized inspection agency: Organizations that employ an aboveground storage tank inspector certified by <strong>API</strong> (see 3.4). G.2.5 non- ssential variables: Variables in the procedure that can be changed without having to re-qualify the procedure and/or scanning operators. Charlie Chong/ Fion Zhang
G.2.6 qualification test: The demonstration test that is used to prove that a procedure or examiner can successfully find and prove-up tank bottom metal loss. G.2.7 scanning operator (or operator): The individual that operates bottomscanning equipment. G.2.8 sizing (or prove-up): The activity that is used to accurately determine the remaining bottom thickness in areas where indications are found by the bottom scanning equipment. This is often accomplished using the UT method. G.2.9 tank bottom examination: The examination of a tank bottom using special equipment to determine the remaining thickness of the tank bottom. It includes both the detection and proveup of the indications. It does not include the visual examination that is included in the internal inspection. Charlie Chong/ Fion Zhang
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Understandings API ICP653 Reading 7
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Charlie Chong/ Fion Zhang
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Charlie Chong/ Fion Zhang Fion Zhan
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API 653 Exam Administration -- Publ
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• API Recommended Practice 575, I
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闭门练功 Charlie Chong/ Fion
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1.1 General 1.1.1 This standard cov
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1.4 Safe Working Practices Safety p
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c. An owner or operator of one or m
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3.9 critical zone: The portion of t
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3.16 repair organization: An organi
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organizations Charlie Chong/ Fion Z
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3.21 as-built standard: The standar
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3.23 major alteration or major repa
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g. Removing and replacing part of t
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SECTION 4 - SUITABILITY FOR SERVICE
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4.2 Tank Roof Evaluation (General)
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4.2.4 Change of Service 4.2.4.1 Int
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4.3.1.3 Shell corrosion occurs in m
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EXAMPLE: A tank 38 feet tall, 150 f
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4.3.3 Minimum Thickness Calculation
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G = Highest specific gravity of the
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Sample problem for minimum thicknes
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Maximum Allowable Fill Height Calcu
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Sample problem for maximum allowabl
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Joint Efficiency for the plate For
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For Riveted Tank E is 1.0 for shell
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Table 4.3—Joint Efficiencies for
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B. Tank Shells 1. See prior comment
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4.3.6 Flaws cracks and laminations
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4.4 Tank Bottom Evaluation 4.4.1 Ge
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4.4.6 Bottom Measurements Methods (
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4.4.7.4 Critical zone thickness is
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4.4.8 Minimum "t" - Annular Plate R
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Quiz: Annular Plate t min Annular p
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API653: Table 4.5—Annular Bottom
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API653: Table 4.4—Bottom Plate Mi
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4.5.2 and 4.5.3 General a. For repa
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5.2.1 Reported conditions involving
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5.3 Assessment Procedure 5.3.1 - 5.
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6.2.2 The interval between inspecti
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6.3.3 In-service UT "t" measurement
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API651: 11.3 Cathodic Protection Su
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CP Survey 11.3 Cathodic Protection
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6.4.2 Inspection Intervals 6.4.2.1
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6.4.2.1.2 As an alternative to esta
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6.4.2.2 Subsequent Internal Inspect
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Table 4.4—Bottom Plate Minimum Th
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Quiz: Critical Zone t min t minimum
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Quiz: Bottom Plate excluding Critic
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6.8.2 Construction Records May incl
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6.9 Reports 6.9.1 Recommended repai
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113 Inspection Frequency Considerat
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115 Internal inspection is required
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API 653 Initial Inspection Interval
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119 API 653 Initial Inspection Inte
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125 API 653 Subsequent Inspection I
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129 Steps for corrosion rate calcul
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131 Finally ‐ Calculate Subsequen
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API 653 Subsequent Inspection Inter
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139 Factors to Consider in a RBI As
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141 RBI Inspection • RBI Assessme
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143 Comparison Direct Measurements
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145 Questions ?
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7.3.1.2 If plates are not identifie
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8.5 Shell Penetrations 8.5.1 New/re
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9.2 Removal and Replacement - Shell
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9.2.3 Weld Joint Design 9.2.3.1 Rep
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Page 159 and 160: 9.7 Repair of Shell Penetrations 9.
Page 161 and 162: 9.10 Repair of Tank Bottoms (Defini
Page 163 and 164: 9.10.2.2 New bearing plates are req
Page 165 and 166: 9.10.3.1 Additional Welded-on Plate
Page 167 and 168: 9.13 Repair/Replacement of Floating
Page 169 and 170: 9.14.5 Installation Procedure 9.14.
Page 171 and 172: Hot Tapping Charlie Chong/ Fion Zha
Page 173 and 174: 10.3.2 Bottoms 10.3.2.1 Deseam lapw
Page 175 and 176: 10.3.5 Piece Marking 10.3.5.1 Shell
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Page 179 and 180: 10.4.3 Bottoms 10.4.3.2 Weld shell
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Page 183 and 184: 12.1.2 Shell Penetrations 12.1.2.1
Page 185 and 186: 12.1.6 Shell-to Bottom 12.1.6.1 Joi
Page 187 and 188: 12.2.1.4 Each butt-weld annular pla
Page 189 and 190: 12.3.2.2 Shell Repair 12.3.2.2.1 We
Page 191 and 192: 12.5 Measured Settlement (During Hy
Page 193 and 194: SECTION 13 - MARKING AND RECORD KEE
Page 195 and 196: 13.3 Certification Documentation of
Page 197 and 198: ANS: ANS: Charlie Chong/ Fion Zhang
Page 199 and 200: B.2.2.3 Differential Settlement (ou
Page 201 and 202: B.2.3 Edge settlement B.2.3.1 Occur
Page 203 and 204: APPENDIX C CHECKLISTS FOR TANK INSP
Page 205: APPENDIX E TECHNICAL INQUIRIES This
Page 209 and 210: G.3 An explanation of Tank Bottom E
Page 211 and 212: API 653 CODE QUIZ Charlie Chong/ Fi
Page 213 and 214: Q3. A condition that exists when it
Page 215 and 216: Q7. What primary factor determines
Page 217 and 218: Q11. What type of contour cut (if a
Page 219 and 220: Q15. API-653 (Section 12) requires
Page 221 and 222: Q16. Calculate the minimum thicknes
Page 223 and 224: Q19. A bulge is found on the tank f
Page 225 and 226: Q16. d (1/2") [Paragraph 4.3.3 page
Page 227 and 228: Section 2 650 Summary 2007 Charlie
Page 229 and 230: Charlie Chong/ Fion Zhang
Page 231 and 232: Good Luck! Charlie Chong/ Fion Zhan
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