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Department of Defense INSTRUCTION

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DoDI 5000.02, January 7, 2015<br />

risk reduction prototypes will be included if they will materially reduce engineering and<br />

manufacturing development risk at an acceptable cost. If competitive prototyping is not<br />

considered feasible, single prototypes at the system or subsystem level will be considered.<br />

a. Risk reduction prototypes will be included if they will materially reduce<br />

engineering and manufacturing development risk at an acceptable cost. Risk reduction<br />

prototypes can be at the system level or can focus on sub-systems or components.<br />

b. A competitive prototype, or if this is not feasible, a single prototype or<br />

prototyping <strong>of</strong> critical subsystems prior to Milestone B is statutorily required to be part <strong>of</strong> the<br />

Acquisition Strategy for MDAPs and is a regulatory requirement for all other programs. The<br />

MDA may waive the competitive prototyping requirement at or prior to Milestone A if:<br />

I. The cost <strong>of</strong> producing competitive prototypes exceeds the expected lifecycle<br />

benefits (in constant dollars) <strong>of</strong> producing the prototypes, including the benefits <strong>of</strong><br />

improved performance and increased technological and design maturity that may be achieved<br />

through competitive prototyping; or<br />

II. The department would be unable to meet critical national security<br />

objectives without such a waiver.<br />

3. There are a number <strong>of</strong> ways to structure this phase which should be tailored to<br />

reduce the specific risks associated with the product being acquired. Technology Readiness<br />

Levels, described in the Technology Readiness Assessment (TRA) Guidance (Reference (e) (f)),<br />

should be used to benchmark technology risk during this phase; however, these indices are rough<br />

benchmarks, and not conclusive about the degree <strong>of</strong> risk mitigation needed prior to development.<br />

Deeper analysis <strong>of</strong> the actual risks associated with the preferred design and any recommended<br />

risk mitigation must be conducted and provided to the MDA.<br />

(c) The Acquisition Strategy will guide this phase. Multiple technology development<br />

demonstrations, defined in the acquisition strategy, may be necessary before the operational user<br />

and material materiel developer can substantiate that a preferred solution is feasible, affordable,<br />

and supportable; satisfies validated capability requirements; and has acceptable technical risk.<br />

Critical program information will be identified during this phase and program protection<br />

measures to prevent disclosure <strong>of</strong> critical information will be implemented consistent with<br />

section 13 in Enclosure 3. Planning for EMD, production, developmental and operational test,<br />

and life-cycle sustainment <strong>of</strong> proposed products will occur during this phase. The government<br />

will update the program IP Strategy (see paragraph 6a(4) <strong>of</strong> Enclosure 2) to ensure the ability to<br />

compete future sustainment efforts consistent with the Acquisition Strategy to include<br />

competition for spares and depot repair.<br />

(d) During this phase, and timed to support CDD validation (or its equivalent), the<br />

Program Manager will conduct a systems engineering trade-<strong>of</strong>f analysis showing how cost and<br />

capability vary as a function <strong>of</strong> the major design parameters. The analysis will support the<br />

assessment <strong>of</strong> refined KPPs/KSAs in the CDD. Capability requirements proposed in the CDD<br />

(or equivalent requirements document) should be consistent with program affordability goals.<br />

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