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Machinery Update September \ October 2017

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106 MACHINERY UPDATE SEPTEMBER/OCTOBER <strong>2017</strong> www.machineryupdate.co.uk<br />

Feature: Sustainability<br />

Sustaining an<br />

‘invented for life’<br />

philosophy<br />

Matthias Klauser is responsible for sustainable packaging solutions<br />

at Bosch Packaging Technology and here, he talks about how the<br />

company is taking a comprehensive approach across the value chain<br />

I<br />

n line with the Bosch brand’s claim<br />

to develop technology ‘Invented for<br />

life’, at Bosch Packaging Technology<br />

we strive to help conserve natural<br />

resources by shaping the packaging<br />

industry and introducing sustainable<br />

packaging solutions. In order to be<br />

successful, we take a comprehensive<br />

approach to sustainability along the<br />

entire value chain, from developing<br />

and testing new recyclable pack styles<br />

to implementing economic and energy<br />

efficient machinery in production.<br />

Nevertheless, sustainable packaging<br />

is a rather challenging and complex topic,<br />

requiring manifold expertise. This is<br />

why Bosch Packaging Technology draws<br />

on a network of reliable partnerships,<br />

including our<br />

membership in the<br />

CEFLEX Initiative.<br />

This is a European<br />

consortium of<br />

The new FSC-certified mono-material paper<br />

companies representing the entire value<br />

chain of flexible packaging.<br />

This feature presents the latest<br />

examples and best practices that<br />

contribute to building a more sustainable<br />

future for the packaging business.<br />

In 2016, Bosch launched the world’s<br />

first sealed paper packaging which was<br />

developed in partnership with Swedish<br />

paper specialist BillerudKorsnäs. This<br />

development is in line with a circular<br />

economy approach, promoting recycling<br />

as well as the use of renewable materials<br />

in primary packaging. Instead of using<br />

a polymer film, the solution enables<br />

production of dust-tight packaging for<br />

dry products such as sugar, grains,<br />

flour or powders, using FSC-certified<br />

mono-material paper.<br />

This BillerudKorsnäs produced paper<br />

is more durable than conventional<br />

paper, while retaining its natural paper<br />

characteristics and advantages from<br />

source to recycling. The material’s<br />

sustainable credentials increase its<br />

appeal to eco-conscious consumers<br />

as well as strengthening its overall<br />

perception as an eco-friendly product.<br />

The paper’s combination of strength,<br />

flexibility and stiffness fits perfectly with<br />

Bosch’s form, fill and seal technology and<br />

allows for coating with a sealing agent on<br />

a minimal surface area. The packaging<br />

retains its mono-material characteristics<br />

due to the low levels of sealing agent<br />

required. As a result, retailers and<br />

consumers profit from clean shelves,<br />

high product protection and improved<br />

product quality.<br />

Decreasing resource consumption<br />

through the constant development<br />

of machinery is true for every market<br />

today. Nevertheless, every improvement<br />

that leads to a reduction in energy and<br />

material consumption or product waste<br />

is an important step in the direction of<br />

a sustainable future.<br />

LATEST ENERGY MONITORING<br />

One of the latest energy consumption<br />

solutions includes the Energy Monitoring<br />

platform, an Industry 4.0 software<br />

solution. It combines both a detailed<br />

analysis of the different parameters<br />

(for example, compressed air or electricity<br />

usage) and a visualisation of the results.<br />

This way, fluctuations, peaks and<br />

irregularities, as well as potential energy<br />

and cost savings can be identified.<br />

Moreover, defects are easier to<br />

localise - for example if a machine uses<br />

more compressed air due to a leakage.<br />

This, in turn, reduces time-consuming<br />

troubleshooting, avoids unnecessary<br />

energy costs and increases both machine<br />

utilisation and performance.

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