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Dossier SolvayInnovationTrophy2006<br />

101300<br />

74<br />

A NANO PARTICLE SEED LATEX<br />

AT THE SERVICE OF PVDC<br />

THE BENEFITS OF OPEN<br />

RELATIONS<br />

WITH OUR PARTNERS<br />

Meeting the strong demand for stepped<br />

up production on the pharmaceutical<br />

blister market and on the food packaging<br />

markets is a priority of the SBU. The chosen<br />

solution must clearly be backed up by a<br />

guarantee of innocuousness, as the PVDC is<br />

in direct contact with the medicines and with<br />

food. However, our production was suffering<br />

stability and conservation problems that<br />

meant that they did not meet the<br />

requirements of the Asian and American<br />

markets. The originality of this project lies in<br />

having found, thanks to our partner BASF,<br />

a technology successfully used in the<br />

production of acrylics and then discussing<br />

and transposing this technology to the PVDC<br />

dispersions production. The solution was the<br />

fruit of our cooperation with the BASF<br />

researchers, who helped to develop a nano<br />

particle seed latex, based on an acrylic<br />

monomer and approved for contact with the<br />

food and medicines.<br />

The product immediately demonstrated a<br />

higher stability. Increased productivity is<br />

to be expected as well as improved control<br />

capacity, which is one of the keys<br />

to obtaining satisfactory results on the<br />

high-speed coating lines, on which our<br />

development depends.<br />

> Yves Vanderveken; Peter Claassen; Benoît Faye;<br />

Diego Lancksweert; Roland Offner; Gilbert Pauly.<br />

> SBU SPECIALTY POLYMERS<br />

104100<br />

FORK LIFT CONTROL SYSTEM WITH WIRELESS<br />

TECHNOLOGY FOR REAL TIME ACCESS TO SAP<br />

GLOBAL WAREHOUSE<br />

MANAGEMENT<br />

Avoiding time wasting in stock<br />

management, ensuring that the client<br />

receives what he asked for without error<br />

and, should an error arise, having all<br />

the necessary information at hand to remedy<br />

the problem as quickly as possible. Those<br />

were the aims that the Solvay Barium team<br />

in Bad Hönningen (Germany) set out to<br />

achieve with the implementation<br />

of the wireless warehouse management<br />

control system. It was finally made possible<br />

thanks to a barcode affixed on each pallet.<br />

However, it also called for a sound<br />

coordination in order to perfectly control the<br />

parallel movement of the materials and of<br />

the information. Today, the Bad Hönningen<br />

warehouse is saving EUR 120 000 per annum<br />

with its new system (an investment<br />

of EUR 200 000)! The elevators are now<br />

operating automatically without human<br />

intervention and their activity is completely<br />

controlled by its own programme, integrated<br />

into SAP: goodbye the manual and tedious<br />

management of long lists of references<br />

on paper. All the information is permanently<br />

available in real time: what is in stock<br />

(and where exactly), what has been ordered,<br />

what has been dispatched, what has been<br />

invoiced, what has been paid! With the new<br />

system, there are fewer elevators, fewer<br />

staff in the warehouse, less paper wasted<br />

and less time wasted. The system is already<br />

available in several languages and with some<br />

slight adjustments, nothing prevents it being<br />

applied to other activities.<br />

> Albert Kruft; Klaus Steinbruecker; Norbert Weber.<br />

> SBU BARIUM-STRONTIUM

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