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Is My Drywall Chinese? - HB Litigation Conferences

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"The Writing <strong>Is</strong> on the Wall": Defective <strong>Drywall</strong> Claims Prompt More Legal Action<br />

By Sheila Raftery Wiggins<br />

Spring 2009<br />

Building & Bonding: The Construction Group Newsletter<br />

<strong>Drywall</strong> is, literally, all around us. Yet, some drywall is allegedly causing property damage and<br />

prompting health concerns. Thus, the next wave of construction litigation has hit our shores—<br />

defective drywall claims. <strong>Drywall</strong> is a building material used to make interior walls and ceilings.<br />

It is primarily gypsum wrapped in paper, but the core can also have added fiber, plasticizers,<br />

foaming agents, potash and various other ingredients to inhibit the growth of mildew and<br />

increase fire resistance. Impurities in this core material can cause problems, including adverse<br />

environmental conditions in residences or other buildings where the drywall is installed.<br />

After the hurricanes of 2004 and 2005, reconstruction led to a sharp increase in the demand for<br />

drywall. <strong>Drywall</strong> shortages hit first and hardest on Florida's Gulf Coast, leading contractors and<br />

distributors to start obtaining drywall from <strong>Chinese</strong> manufacturers. Reports state that at least 550<br />

million pounds of <strong>Chinese</strong>-made drywall have been offloaded at multiple U.S. ports since<br />

2006—enough to build 60,000 average-size homes. One of the largest concentrations to date of<br />

<strong>Chinese</strong> drywall has been found in Southwest Florida. Reports state that enough <strong>Chinese</strong>-made<br />

drywall shipments to build 36,000 homes landed in Florida ports.<br />

Primarily two kinds of drywall board were imported: half-inch standard drywall and 5/8-inch<br />

"fire-rated" or type "X" drywall. Building codes mandate the use of "fire-rated" drywall for<br />

certain construction, such as interior and exterior walls near furnaces, because it delays the<br />

spread of fire in walls and ceilings for up to one hour. There are several types of fire-rated<br />

drywall. Some use fiber material in the core to combat heat and fire, while others contain mineral<br />

cores for an even more fire-resistant product.<br />

Imported drywall usually must have documentation attesting that it meets international fire<br />

standards. American Society for Testing and Materials Standard ("ASTM") C36 was a domestic<br />

standard for drywall that was replaced in 2005 by C1396/C1396M. This standard requires a<br />

certain level of fire resistance for the gypsum core and establishes standards for the board's<br />

ability to deflect humidity and how the board handles pulled nails. Tampa port officials reported<br />

that much of the drywall arriving on container ships from China over the past few years did not<br />

contain the required documentation or official stamps confirming that it met international<br />

manufacturing and safety standards.<br />

Some drywall that was imported from China is allegedly defective. It has been reported that<br />

although the drywall may meet ASTM standards, the water used to mix the gypsum may have<br />

been wastewater that contained chemicals, including sulfur. This drywall is claimed to emit<br />

sulfuric gases that corrode electrical wires, copper wiring, pipes and air conditioning<br />

components. The sulfuric gases also permeate wood studding, which effectively causes a rotten<br />

[ www.duanemorris.com ]

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