DF500 Folder Operator Guide - Pitney Bowes Canada

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DF500 Folder Operator Guide TROUBLESHOOTING Feeding and folding problems are usually due to im prop er adjust ment of the machine or to improperly setting up a job. Refer to the Symptom/Probable Cause section below and the Error Mes sag es Dis played on the Control Panel table (starting on the next page) to help you resolve prob lems when operating the DF500. Symptom Probable Cause–Solution Folder will not run Line plug loose or pulled out–attach. Power switch is off–Turn ON. Safety cover not completely closed–close. Circuit breaker needs to be reset–reset. Forms folded improperly Need to redo setup procedures–page 17. Forms skew to one side Infeed guides not set properly–adjust. Improper stacking Form stop bracket not positioned properly–check job setup. Form guides not positioned properly –adjust. Rollers do not rotate while Internal problems –contact motor is running Service personnel. No display Internal problems–contact Service personnel. 36 SV40214 Rev. A
DF500 Folder Operator Guide Error Messages Displayed on the Control Panel Error Message What It Means Operator Action Fail To Feed Done Enter Fold Is Not Available SV40214 Rev. A The paper was fed either too late or not at all. You have tried to set up an “impossible” fold. Fold Plate Error The fold plate stop is prevented from travelling along its guide screw by an obstruction like an accumulation of dirt and paper dust. • Remove the paper stack from the feed table, fan it out and place it back on the feeder. Slide the stack down into the grip of the pressure roller. • Adjust side guides (see page 10) to loosen the side guides. • Adjust the roller pressure setting (see page 11). • Adjust the feeder gap (see page 19). Although this is set automatically using the Paper Thickness control, certain papers may need manual adjustment. Do not go beyond the setup parameters of the machine. For example, you may have tried to set a “Z” fold for a paper length of 4” (100mm). Such a folded piece would become too small to transport through the machine and so the internal electronic control system rejects the request. • Press Enter. The fault may be cleared automatically and the display will revert to the normal running mode. • If this does not help, turn power off and remove the fold plate assembly as described on page 33. Place the fold plate assembly on its side. Working through the openings in each fold plate, try to turn the long guide screw on which the fold plate stop travels. Turn the screw several turns each way to clean out any paper dust which may have accumulated in the brass nut of the paper stop. If you fi nd that the paper stop has travelled to the very end of its travel at either end, turn the screw so that the stop is at least 3/4” (20mm) away from the extreme position. Refi t the fold plate assembly as described on page 33 and turn power back on. The fold plate stops will move to their proper positions and the display will return to the running mode. If the “FOLD PLATE ERROR” message appears again, try the above procedure once or twice more. If the fault persists, call Pitney Bowes for assistance. 37
Page 2 and 3: PB Form SV40124 First Edition, July
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DF500 Folder Operator Guide - Pitney Bowes Canada

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