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appendix 1 - Victor Technologies

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Set the Power Supply RUN/SET switch to the RUN position<br />

and note the following:<br />

Gas Indicator goes OFF<br />

Gas flow stops<br />

NOTE<br />

This unit has a 20 second pre-purge feature which<br />

begins when the unit is turned ON. As long as the<br />

RUN/SET Switch is in the SET position, the gas<br />

will flow indefinitely. However, once the RUN/<br />

SET Switch is placed in the RUN position, the gas<br />

will stop flowing after approximately 20 seconds<br />

(The 20 seconds begins from the time the unit is<br />

turned on, not from when the unit was put in the<br />

RUN position.)<br />

This completes the Main Input and Internal Power Tests.<br />

If the unit functions as described above, and all correct<br />

then proceed to the Pilot Arc Test below.<br />

If the unit does not function as noted then note the symptom<br />

and proceed to Section 4.07, Main Input and Internal<br />

Power Problems.<br />

C. Pilot Arc Test<br />

Press the torch switch to establish a pilot arc and note the<br />

following:<br />

Gas flows<br />

GAS indicator turns ON<br />

After preflow delay DC indicator turns ON<br />

Pilot arc established<br />

This completes the Pilot Arc Test. If the above are all correct<br />

then proceed to the Main Arc Test below.<br />

If the above does not function as noted then note the<br />

symptom and proceed to Section 4.08, Pilot Arc Problems.<br />

D. Main Arc Test<br />

Press the Torch Switch to establish a pilot arc.<br />

Bring the torch to within 1/8"-3/8" (3.2 - 9.5 mm) of the<br />

workpiece to establish the main cutting arc, and note the<br />

following:<br />

Main cutting arc initiates<br />

This completes the Main Arc Test. If the above are all<br />

correct then the equipment should be operating properly.<br />

If problems still persist then contact Technical Services.<br />

If the above does not function as noted then note the<br />

symptom and proceed to Section 4.09, Main Arc Problems.<br />

4.07 Main Input and Internal Power<br />

Problems<br />

NOTES<br />

The Input PC Board has a neon light on the upper<br />

left hand corner. If AC power is present on L1, L2,<br />

L3 of the Main Contactor, the light will be on.<br />

Refer to the Appendix Pages for PC Board Layouts.<br />

Locate your symptom below:<br />

A. Main power line fuses blow as soon as main<br />

disconnect is closed<br />

1. Input power cable installed incorrectly<br />

a. Refer to Operating Manual, Section 3.07, Input<br />

Power Cable Connections, and connect input<br />

cable<br />

B. Main power line fuses blow when unit is powered<br />

on<br />

1. Input Bridge Faulty<br />

a. Test Input Bridge Rectifier per Section 4.10-D;<br />

repair as necessary<br />

2. Faulty FET/Heatsink Assembly<br />

a. Check per Section 4.10-K; repair as necessary<br />

3. Faulty Input PC Board<br />

a. Test Input PC Board per Section 4.10-D; repair<br />

as necessary<br />

C. AC indicator on front panel of power supply is<br />

OFF<br />

1. Front Panel ON/OFF switch in OFF position<br />

a. Place switch to ON position<br />

2. Main power disconnect not closed<br />

a. Close main power disconnect<br />

3. Main power line fuses blown<br />

a. Replace main power line Fuses<br />

4. Defective input power cable<br />

a. Replace input power cable<br />

5. Improper input power line connections inside Power<br />

Supply<br />

a. Refer to Operating Manual, Section 3.07, Input<br />

Power Cable Connections, and correct connections<br />

if necessary<br />

Manual 0-2697 4-7 SERVICE

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