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appendix 1 - Victor Technologies

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6. Install the replacement Pump Assembly by reversing<br />

the above steps, noting the following:<br />

a. Proper orientation of the Pump Assembly to the<br />

Motor Assembly.<br />

b. Install check valve with the flow marking towards<br />

the bottom (as shown above).<br />

c. Use thread sealant on all pipe threads (Loctite thread<br />

sealant #565, or equivalent).<br />

7. Refill Coolant Reservoir.<br />

8. Connect primary power and turn on unit.<br />

H. Radiator Assembly Replacement<br />

NOTE<br />

The Front Panel, Right Side Panel and Motor/<br />

Fan/Pump Assembly must be removed first in order<br />

to remove the Radiator.<br />

1. Remove the Right Side Panel per Section 5.04-A.<br />

2. Remove the Front Panel per Section 5.04-E.<br />

3. Remove the Motor/Fan/Pump Assembly per Section<br />

5.08-E.<br />

4. Carefully disconnect Thermal Switch (solid state)<br />

near the inlet port and slide it out through hole in<br />

mounting bracket. Remove ties as required.<br />

5. Remove (6) screws securing Radiator to frame.<br />

6. Install the replacement Radiator by reversing the<br />

above procedure.<br />

I. Thermal Switch (TS1) Replacement<br />

1. Remove the Right Side Panel per Section 5.04-A.<br />

2. Locate the Radiator and carefully disconnect the Thermostat<br />

Switch (solid state) near the inlet port and slide<br />

out through hole in mounting bracket. Remove ties as<br />

required.<br />

3. Install the replacement Thermal Switch by reversing<br />

the above procedure..<br />

5.09 Rear Panel Parts Replacement<br />

NOTE<br />

Refer to Section 6.08 for parts list and overall detail<br />

drawing.<br />

A. Handle Replacement<br />

1. Remove the four hex head screws securing the<br />

handle to the Rear Panel of the unit.<br />

2. Remove the Handle from the Rear Panel.<br />

3. To install the replacement Handle, reverse the above<br />

procedure.<br />

B. Rear Panel Replacement<br />

1. Remove the Left and Right Side Panels per Section<br />

5.04-A.<br />

2. Remove the Top Panel per Section 5.04-B.<br />

3. Remove the two Regulators on the Rear Panel by completing<br />

the following:<br />

a. Disconnect the air line hose connected to the solenoid/pressure<br />

switch assembly<br />

b. Disconnect the air line hose connected to the solenoid<br />

assembly.<br />

c. Note the location of two blue wires connected to<br />

the solenoid assembly (secondary) and four blue<br />

wires connected to the solenoid/pressure switch<br />

assembly (plasma).<br />

d. Disconnect wires.<br />

e. Note solenoid orientation then remove the solenoid<br />

assembly from the 2 inch long brass nipple<br />

and set assembly aside.<br />

f. Note solenoid/pressure switch orientation, then<br />

remove the solenoid/pressure switch assembly from<br />

the 2 inch brass nipple, and set aside.<br />

g. Remove the four screws securing each regulator to<br />

the rear panel and remove Regulators.<br />

4. Remove reservoir cap from the reservoir.<br />

5. Disconnect the following input power cable wires from<br />

Main Contactor:<br />

L1, L2 & L3.<br />

Ground connection to base panel.<br />

6. Remove strain relief from rear panel.<br />

REPLACEMENT PROCEDURES 5-16 Manual 0-2697

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