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appendix 1 - Victor Technologies

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C. Work Cable Replacement<br />

1. Remove Right Side Panel per Section 5.04-A.<br />

2. Remove the work cable strain relief from the Front Panel.<br />

3. Disconnect work cable connection from E8 on Pilot<br />

Output PC Board.<br />

4. Pull the work cable through the Current Sense PC Board<br />

and then through the Front Panel, then remove from<br />

unit.<br />

5. Install the replacement work cable by reversing the<br />

above procedure.<br />

D. Torch & Leads Assembly Replacement<br />

1. Open the Access Panel per Section 5.05-E.<br />

2. Disconnect all hoses and the cable from the bulkhead.<br />

3. Disconnect Shield Wire from Shield Stud, if present on<br />

Torch Lead<br />

4. Install the replacement Torch Assembly by reversing<br />

the above procedure, keeping in mind the following:<br />

a. Connect the bottom hoses first.<br />

b. The two fittings on the right side of the bulkhead<br />

(when viewed from the front of unit) are for left<br />

hand hoses; the two fittings on the left are for right<br />

hand hoses.<br />

E. Front Panel Replacement<br />

1. Remove the Left and Right Side Panels per Section<br />

5.04-A.<br />

2. Remove the Work Cable per Section 5.04-C.<br />

3. Remove the Torch & Leads per Section 5.04-D.<br />

4. Remove the two bolts at the bottom of the Front<br />

Panel.<br />

5. Remove the nuts on the inside of unit securing<br />

the Front Panel to the two studs on the center chassis.<br />

6. Carefully remove Front Panel from the unit.<br />

7. Install the replacement Front Panel by reversing<br />

the above procedure.<br />

5.05 Access Panel Parts<br />

Replacement<br />

NOTE<br />

Refer to Section 6.04 for parts list and overall detail<br />

drawing.<br />

A. CURRENT Knob Replacement<br />

1. Turn the CURRENT adjustment fully counter<br />

clockwise and note the location of the pointer at<br />

the 30 on the knob.<br />

2. Loosen the screw securing the Current Knob to<br />

the potentiometer shaft.<br />

3. Remove knob.<br />

4. Place the replacement Current Knob on to the potentiometer<br />

shaft with the location of the pointer the same<br />

as noted in step 1.<br />

5. Tighten the screw to secure the knob to the potentiometer<br />

shaft.<br />

B. ON/OFF Switch (SW1) Replacement<br />

1. Unlatch the Access Panel to gain access to the rear of<br />

the ON/OFF Switch.<br />

2. Disconnect all the wiring to the ON/OFF Switch. Wiring<br />

is as follows:<br />

wire #32<br />

wire #33<br />

On/Off Switch<br />

wire #34<br />

wire #35<br />

Manual 0-2697 5-3 REPLACEMENT PROCEDURES<br />

4B<br />

5B<br />

1A<br />

2A<br />

A-02285<br />

3. Squeeze the top and bottom of the switch while pulling<br />

it out of the Access Panel.<br />

4. Install the replacement ON/OFF Switch by reversing<br />

the above procedure.

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