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Design Guide - Solvay Plastics

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Figure 59: HDT of 30% - 33% GR Resins<br />

Deflection Temperature, °C<br />

300<br />

280<br />

260<br />

240<br />

220<br />

200<br />

180<br />

160<br />

A-1133 HS PA 6,6 PPS PEI<br />

In summary, deflection temperature does not measure<br />

thermal capability, it simply provides one point on the<br />

modulus versus temperature curve.<br />

In general, HDT can only be used as a general indicator<br />

of short-term thermal capability. It is useful for comparing<br />

similar materials but can be misleading if, for example,<br />

an amorphous material is compared to a semi-crystalline<br />

material. It doesn’t provide any information about longterm<br />

thermal stability. The actual loads and performance<br />

requirements will dictate the suitability of the material.<br />

Many semi-crystalline resins can be used in applications<br />

that experience temperatures higher than their deflection<br />

temperature value.<br />

Deflection Temperature Values for<br />

Amodel Resins<br />

Deflection temperature values by both ASTM D648<br />

and ISO 75Af for 19 representative grades of Amodel ®<br />

PPA are shown in the Tables starting on page 7.<br />

Figure 59 compares the deflection temperature at<br />

1.8 MPa (264 psi) of Amodel AS-1133 HS resin with<br />

a 33% glass fiber reinforced PA 6,6, a 30% glass fiber<br />

reinforced polyphenylene sulfide, and a 30% glass<br />

fiber reinforced polyetherimide. Amodel resin offers<br />

a 75°C HDT advantage relative to PEI, a 42°C advantage<br />

relative to PA 6,6, and a 22°C advantage relative to PPS.<br />

550<br />

500<br />

450<br />

400<br />

350<br />

Deflection Temperature, °F<br />

Coefficient of Linear Thermal Expansion<br />

The dimensions of most materials increase with<br />

increasing temperature. The coefficient of linear thermal<br />

expansion (α) is the ratio of the change in length to the<br />

change in temperature.<br />

If the coefficient α is known, the change in length of an<br />

uniform straight bar raised to a temperature T f can be<br />

calculated from:<br />

where<br />

ΔL = αL (T F<br />

− T O<br />

)<br />

ΔL = change in length<br />

L = original length<br />

α = coefficient of linear thermal expansion<br />

T F<br />

= final temperature<br />

T O<br />

= original temperature<br />

The coefficient of linear thermal expansion (α), as<br />

measured by ASTM E831, of several Amodel grades<br />

and some common metals is given in Table 19. This<br />

method provides an average value for the expansion<br />

coefficient over a temperature range.<br />

The thermal expansion behavior of metals is uniform<br />

over the temperature range of concern. As shown in<br />

Table 19, the thermal expansion coefficients of the<br />

polymer materials are a function of the temperature<br />

range used for the measurement. In general, the<br />

polymer materials expand slightly more above their<br />

glass transition temperature than they do below it and<br />

the behavior in the vicinity of the T g is also somewhat<br />

non-linear. However, over large temperature ranges,<br />

the variations are usually insignificant and excellent<br />

prediction of dimensional properties can be obtained<br />

using the values provided in the table. Also, the addition<br />

of glass fiber and other reinforcing additives results in<br />

the thermal expansion becoming directional. Since fibers<br />

tend to become oriented in the flow direction, and since<br />

glass has a lower thermal expansion coefficient than<br />

the polymers, the coefficient of expansion are generally<br />

lower in the flow direction than the transverse direction.<br />

The values shown in Table 19 should allow the design<br />

engineer to estimate the magnitude of the thermal<br />

stresses in parts molded from Amodel resins due<br />

to thermal expansion.<br />

Property Data<br />

Amodel ® PPA <strong>Design</strong> <strong>Guide</strong><br />

43

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