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PFR - Aerospace Engineering Sciences Senior Design Projects ...

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Project Final Report – CUDBF April 30 th , 2009<br />

ASEN 4028: <strong>Aerospace</strong> <strong>Senior</strong> <strong>Projects</strong><br />

Table 19: Battery Options<br />

NiCad Sanyo<br />

KR 1400AE<br />

NiMH Intellect<br />

IB 1400<br />

Weight (g) 31 27<br />

Internal Resistance (mΩ) 10 4<br />

Maximum Continuous<br />

Discharge (amps)<br />

10 20<br />

In all categories, the NiMH battery chemistry outperformed the NiCad battery for this<br />

application. Therefore, NiMH chemistry battery cells were chosen for the aircraft.<br />

With the battery chemistry chosen, several specific batteries were analyzed in a trade study to<br />

choose the exact battery cell. The battery needed to be able to discharge up to 40 amps of current<br />

continuously, with 80 amps in short bursts. The most important factor in choosing the battery<br />

was energy density. Four top of the line 1.2V NiMH batteries were analyzed in the trade study<br />

provided in Table 20. The Elite 1500 battery was chosen because it had offered the most<br />

capacity at the least weight.<br />

Table 20: NiMH Battery Selection<br />

Image<br />

IB 1400 Elite 1500 Elite 1700 GB 2000<br />

Capacity (mAh) 1400 1500 1700 2000<br />

Weight (grams) 27.5 25 28.5 36.5<br />

Density (mAh /g) 50.9 60 59.6 54.8<br />

The battery pack was sized in order to meet two requirements; 100ft takeoff and four lap range<br />

with full water bottle payload weight. In order to generate the required thrust in order to make<br />

the 100ft takeoff, the battery pack must be able to generate 1200W of power. The battery pack is<br />

capable of discharging at up to 80 amps if it is taken directly off the charger and used within 10<br />

minutes of being charged while it is still hot. However, due to the unknown timing of the<br />

competition flight line, there may be up to a 30 minute wait from when the battery is taken off<br />

the charger until takeoff. That would limit the maximum amp draw to approximately 60 amps.<br />

Using the equation P=I*V, the battery pack voltage for takeoff must be at least 20V. Assuming<br />

€<br />

101

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