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PFR - Aerospace Engineering Sciences Senior Design Projects ...

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Project Final Report – CUDBF April 30 th , 2009<br />

ASEN 4028: <strong>Aerospace</strong> <strong>Senior</strong> <strong>Projects</strong><br />

locations, the required whiffle tree configuration was designed as seen in Figure 116, where ∆<br />

corresponds to a distance of 5 inches.<br />

() = −0.001 + 0.0215 + 0.807<br />

Equation 35: Estimated Wing Loading Function<br />

Figure 116: Whiffle Tree Final <strong>Design</strong><br />

The results from the test were then compared to a predicted max tip displacement of 0.62 inches<br />

at 3 g loading, and with a COSMOSWorks FEM model prediction of 0.69 inch max tip<br />

displacement. The COSMOSWorks FEM model and loading analysis are shown in Figure 117.<br />

Figure 117: COSMOSWorks FEM Model of Tip Displacement<br />

The whiffle tree then distributed a single load applied on the bottom rung to model the actual lift<br />

curve along the wing. The whiffle tree system was composed of multiple straps and metal beams<br />

placed onto the wing and taped into place to avoid slippage during testing. Weight was applied<br />

in 5 lb increments to the bottom rung of the whiffle tree to a loading of 3 g’s (22.5 lbs), which<br />

the wing was designed to withstand. The deflection at this point was then measured by using a<br />

ruler to measure the difference between the wing tip and an above the wing beam reference.<br />

This beam reference was a spar mounted above the wing onto the 2”x4” board where<br />

135

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