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PFR - Aerospace Engineering Sciences Senior Design Projects ...

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Project Final Report – CUDBF April 30 th , 2009<br />

ASEN 4028: <strong>Aerospace</strong> <strong>Senior</strong> <strong>Projects</strong><br />

T<br />

=<br />

2<br />

1.44* W<br />

g * ρ * S * C L<br />

* S LO<br />

Equation 13: Simplified Takeoff Distance Calculation<br />

Where W is the fully loaded weight of the aircraft (15 lbs), ρ is the density for a 5,000 ft density<br />

altitude, S is wing area, g is gravity, C L is takeoff lift coefficient, and S LO is takeoff distance. The<br />

aircraft stalls at a C L of 1.38 and an angle of attack of 12.6°. Therefore, assuming a takeoff<br />

rotation of 10°, takeoff C L was assumed to be 1.1. To account for the small drag and rolling<br />

friction assumption, a 10% margin was added to the takeoff distance. Therefore, S LO was chosen<br />

to be 90ft. With these variables, the thrust required is 6.0lb, or 3.0lb per motor. To ensure that<br />

this thrust could be met, a static thrust stand was created shown in Figure 31.<br />

Figure 31: Static Thrust Stand<br />

The thrust stand was designed so that as the motor generated thrust, it would pull against a load<br />

cell to record the static thrust. The load cell was connected to a LabView VI to record the thrust<br />

data [12] . During static thrust tests, an Eagle Tree telemetry system was used to record voltage,<br />

current, power, and motor RPM [13] . The motor set up utilized to test the thrust available was the<br />

Neu [14] 1107 2Y motor with 3300 rpm/V at 19.0 V, 40 amps, and an 8,000 ft density altitude. To<br />

make up for the extra rpm/V of the Neu 1107 motor compared to the Neu 1110 2Y motor, the<br />

voltage was lowered below that of the estimated battery pack voltage to compensate. Several<br />

different propeller sizes were tested. The amount of thrust produced by this single motor varied<br />

between 4.30 lb and 5.87 lb of thrust depending upon the propeller size and pitch. This<br />

confirmed that the amount of thrust required to make the 100ft takeoff requirement is feasible.<br />

The other major design to specification of the propulsion system is the maximum battery weight<br />

of 4 lbs. To check the feasibility of this requirement, the amount of power required to fly four<br />

laps at maximum weight was estimated. The average current draw was assumed to be 20 amps at<br />

55

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