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PFR - Aerospace Engineering Sciences Senior Design Projects ...

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Project Final Report – CUDBF April 30 th , 2009<br />

ASEN 4028: <strong>Aerospace</strong> <strong>Senior</strong> <strong>Projects</strong><br />

The first flight of the aerodynamic prototype was a success. The pilot reported that the aircraft<br />

was indeed stable, and the decision was made to remove the ballast to return the aircraft to its<br />

normal static margin of 5%. A long ground roll was noticed on takeoff. This was attributed to an<br />

analysis error made early on in the year. The relationship between the Cl in the takeoff distance<br />

equation and aircraft incidence angle was not recognized, which resulted in a lower aircraft Cl<br />

than predicted during initial analysis. To account for this lack of lift, an incidence angle of 5°<br />

was added in order to increase the takeoff C L to 0.6 in order to make the 100 ft takeoff<br />

requirement. More about this change can be found in section 8.1.3. Pictures from the first flight<br />

are shown in Figure 122.<br />

Figure 122: Pictures of Buff-2A flight test #1<br />

13.2.2.2 Flight Test #2 and #4<br />

The purpose of these flight tests were to gather more qualitative data on aircraft handling and to<br />

accustom the pilot to the aircraft before riskier tests were undertaken. Both of these flight tests<br />

had successful takeoffs and airborne maneuvering portions. However, both of these flight tests<br />

ended with the nose gear breaking on landing. The main reason for the nose gear failure was that<br />

the aircraft was designed to sustain normal main-gear-first landings of up to 4.0 g’s. However,<br />

the nose gear was not designed to sustain the loads encountered by fast nose-gear-first landings.<br />

The reason for the nose-gear-first landings was due to the pilot still getting accustomed to<br />

landing the aircraft. The Buff-2 Bomber was designed with a relatively small wing and high stall<br />

speed in order to reduce aircraft size, fit in the box, and reduces overall weight. However, these<br />

design decisions indicate that the aircraft must land at a relatively high speed (25 mph when<br />

empty) and the pilot needed some practice flying the aircraft in order to make purely main-gearfirst<br />

landings. The nose gear failures that occurred during these two flight tests led to a redesign<br />

of the nose gear shown in section 8.48. Pictures of the nose gear failure upon landing are shown<br />

in Figure 123.<br />

139

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