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A pre-conceptual design for a pilot-scale pyroprocessing facility (100 ton/yr<br />

throughput) for LWR spent fuel was developed at Argonne. Assuming a 500 kg/day<br />

throughput rate and 200 days of operation leads to an annual throughput rate of 100<br />

metric tons, which was the basis of the pre-conceptual design. Two electrorefiners,<br />

with a 500-kg batch capability each, were provided, assuming the process time will<br />

be more than 24 hours (to be conservative). Only one electrolytic reduction vessel is<br />

assumed because of a higher throughput rate than that of an electrorefiner. The<br />

cathode baskets of the electrolytic reduction vessel containing reduced metallic<br />

spent fuel are designed to be transferred directly into the electrorefiner as its anode<br />

baskets.<br />

A more detailed engineering demonstration and operation is required for a really<br />

solid basis for the cost estimate. However, a preliminary analysis indicates that even<br />

a pilot-scale pyroprocessing facility for LWR spent fuel would be economically<br />

viable. Any further scale up can be achieved by duplicating the process equipment<br />

systems and some economies of scale, where they come in. It is plausible that a<br />

pyroprocessing facility with, say an 800 ton/yr throughput, could be constructed at<br />

far below the capital cost of an equivalent size aqueous reprocessing plant.<br />

The Argonne pyroprocessing program has piqued some interest in several<br />

countries, where modest research programs have been initiated. Republic of Korea<br />

has the most ambitious such program and has made significant progress in<br />

development.<br />

There is real incentive to process the spent fuel from existing reactors to make it<br />

much easier to deal with, as well as to reuse the useful portion, and in so doing, to<br />

extend fuel resources by more than a hundredfold over the once-through-and-throwaway<br />

fuel cycle. With the Obama administration cancelling funding for the Yucca<br />

Mountain waste repository in 2010, there is literally no plan or process in place now<br />

in the U.S. to deal with LWR spent fuel. It will continue to build up at nuclear<br />

plants around the country, not wise as recent earthquake events in Japan may<br />

indicate.<br />

References<br />

1. K. V. Gourishankar and E. J. Karell, ―Application of Lithium in Molten-Salt Reduction<br />

Processes,‖ Light Metals 1999, ed., C. Edward Eckert, 1123-1128, The Minerals,<br />

Metals & Materials Society, 1999.<br />

2. K. V. Gourishanker, L. Redey and M Williamson, Light Metals 2002, ed. Wolfgang<br />

Schneider, The Minerals, Metals & Materials Society, 1075-1082, 2002.<br />

3. E. J. Karell, K. V. Gourishankar, J. L. Smith, L. S. Chow, and L. Redey, ―Separation of<br />

Actinides from LWR Fuel using Molten Salt Based Electrochemical Processes,‖<br />

Nuclear Technology, 136, 342-353, 2001.<br />

224

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