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Electromagnetic Testing

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For deep subsurface crack detection (more than 5mm) the lower frequency would<br />

be required. This test might be performed with hybrid (driver/pick-up) coil to<br />

improved detection of the low amplitude responses from smaller discontinuities<br />

deeper in a product.<br />

For detection of very small stress or fatigue crack in a near surface inspection<br />

process the higher frequency range could improve sensitivity to smaller cracks.<br />

The compromise at very high frequencies is the issue of skin effect or surface<br />

noise. Special probe or scanning process may be required for this type of test<br />

also.<br />

Figure 6.9 shows a block diagram for a multifrequency instrument operating at<br />

three frequencies simultaneously. In modern systems this is referred to as<br />

simultaneous injection. This diagram shows three dedicated frequency modules<br />

but more recent adaptations use multiple variable frequency circuits. In Figure 6.9,<br />

excitation currents at each selected frequency are impressed across the coil at<br />

the same time. You will recall from earlier chapters that the electromagnetic<br />

envelope around an alternating current driven coil is very dynamic. It is very<br />

difficult to model what the combined electromagnetic flux pattern would look like<br />

with more than one frequency affecting the coil at a given moment in time.<br />

Charlie Chong/ Fion Zhang

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