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5. Tube Inspection Automatic Remote NOTE: Ensure that all probe positioner, probe feeder and probe and communication connecting cables are clear of access walkways and secured to available supports. a. Install remotely operated probe feeder local to steam generator. b. Check the operation of the remotely operated eddy current positioner and connect the flexible probe conduits to the probe guide tube and the probe pusher. c. Install remotely operated probe positioner on the manway or the tube sheet of the steam generator to provide coverage of the area to be examined. d. Connect power and air supply lines to remote hardware as required. e. Verify the correct operation and control of the remotely operated platform hardware. f. Operate the position er to locate the probe beneath the tube to be examined. g. If probe insertion is to be done manually, utilize the probe pusher controls to feed the probe into and up the tube to the desired height. Monitor the extent of insertion by reference to impedance signals from known tube reference locations (tube end, top of tube sheet, supports) on the display screen. h. If operating in the Auto Acquire mode, verify that the proper landmark tables have been installed, axial encoders are functioning properly and that the correct voltage thresholds have been established for auto locate of supports and tube ends. i. If performing manually or automatically ensure that the tube alphanumeric identifier has been properly updated. Monitor the withdrawal of the probe from the tube until the impedance signal on the screen indicates that the probe is clear of the tube sheet. Concurrent with the probe withdrawal, visually monitor the signals on the display screen while recording all data in real time. j. Reposition the probe beneath the next tube selected for examination. k. Repeat the procedures described in the preceding steps until all the tubes selected for inspection have been examined. Charlie Chong/ Fion Zhang
F. INSPECTION RESULTS AND DOCUMENTATION 1 . Requirements a. The data interpreter shall be certified to Level IIA or IIIA as per Procedure QA 101. b. Data shall be collected with an eddy current test system with a current certification of calibration as per CSP procedure. c. The data collection system shall be calibrated with an approved reference standard that is serialized and traceable to a master reference standard. d. The identify of the plant site, the steam generator, the operators name and certification, the date, the test frequencies, the reference standard serial numbers, equipment serial numbers and certification dates, software revisions and probes design and serial number shall be recorded at the start of each calibration cycle. e. data collection station shall be set up and calibrated as per Procedure OA 3. Charlie Chong/ Fion Zhang
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Electromagnetic Testing Study Guide
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E&P Applications Charlie Chong/ Fio
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Charlie Chong/ Fion Zhang
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乱七八糟 - 随看随记 C
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Charlie Chong/ Fion Zhang
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Charlie Chong/ Fion Zhang http://ww
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IVONA TTS Capable. Charlie Chong/ F
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EDDY CURRENT an Overview Descriptio
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Tangential Probe Charlie Chong/ Fio
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Electromagnetic Testing Advantages
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Factors Affecting Eddy Current Resp
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from this it can be seen that depth
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http://www.eng.morgan.edu/~hubert/I
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Robotic Charlie Chong/ Fion Zhang
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Measurement Techniques (EN!) a) Abs
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Figure 1.1 Arago’s Experiment Cha
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Oersted discovered the presence of
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Figure 1.3: Induced current electro
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Charlie Chong/ Fion Zhang http://en
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Charlie Chong/ Fion Zhang http://en
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The law of physics describing the p
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Charlie Chong/ Fion Zhang http://hy
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Magnetic Force The magnetic field B
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Generation of Eddy Currents When a
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Factors Affecting Inductance There
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COIL LENGTH: All other factors bein
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Coil Inductance L An approximation
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Note the direction of the primary c
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Generation of Eddy Current With a p
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Charlie Chong/ Fion Zhang Permeabil
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A Dual Variable inductors Figure 1:
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Figure 3: Here is another inductor
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Figure 4: The two inductors on this
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Grundig radio satellit 750 ■ http
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Figure 1.7: Phasor Diagram of Coil
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Current Density The distribution of
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Figure 1.8: Relative eddy current d
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Relative Magnetic Permeability Perm
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It should be observed at this point
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δ = (π x 100 x 10 3 x 4 x π x 0.
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Using 1.35 mm as depth x from surfa
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Standard Depth for Different Conduc
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Current (?) Lagging Voltage lagging
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σº∙πμ■δ∝∞ωΩθ√ρβ
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Figure 1.9 should be used as a rela
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Figure 1.8: Relative eddy current d
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Q.1.1 Generation of eddy currents d
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Q.1.5 Eddy current generated a test
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Q.1.9 Refer to Figure1.9 using exam
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Chapter 2 The Coil Arrangements Cha
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Probe coils and probe coil forms ca
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Encircling Coils Encircling coil, o
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Discussion Subject; Encircling Coil
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Bobbin Coils Bobbin coil, inside di
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Figure 2.5: Test coil configuration
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Differential coils Differential coi
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Figure 2.6: External reference diff
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Figure 2.7: Hybrid coil (through tr
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Additional Coil Characteristics Coi
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Q.2.1 Differential coils are usuall
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Q.2.6 An absolute coil measurement
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The Answers Charlie Chong/ Fion Zha
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As discussed earlier test coil desi
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Demonstration model of a moving iro
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Thus, the resistance of a 10 ft len
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SPECIFIC RESISTANCE OR RESISTIVITY
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Problem: What is the resistance of
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The inductance of a multilayer air
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Example: A coil whose dimensions ar
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Example: Using the 32 μH coil calc
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Impedance To explain the addition o
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Maximum transfer of power is accomp
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Rectangular Notation Because reacta
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Vectors With Polar Notations. Stand
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Rectangular Notation - Prefix “j
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Imaginary Component In “rectangul
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Imaginary Charlie Chong/ Fion Zhang
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To convert from rectangular to pola
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More Reading on Polar & Rectangular
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Eddy current coils with included im
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Permeability and Shielding Effects
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Another technique of shielding uses
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Saturation Approach Another coil de
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Figure 3.5: Magnetic bias probe Cha
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Materials must be chemically compat
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Q.3.1 A coil's resistance is determ
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Q.3.7 The Q or merit of a coil is d
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Jackfruit Tree Charlie Chong/ Fion
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Electrical Conductivity σ In elect
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As previously discussed, conductivi
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Figure 4.1; Conductivity curve Char
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The coil's inductive reactance is r
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Effects of Heat Treatment on Conduc
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Permeability Permeability of any ma
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When increases in the magnetizing f
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Skin Effect Charlie Chong/ Fion Zha
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Discussion Subject: Response to the
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Lift Off Electromagnetic coupling b
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Fill factor will always be a number
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Figure 4.4: Fill factor ratios When
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Example: Calculate the resultant lo
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Figure 1.8 is again useful to illus
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Signal-to-Noise Ratio Signal-to-noi
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Q.4.4 A (?) prime factor affecting
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Q.4.10 Temperature changes, vibrati
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Test Frequencies It is the responsi
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Single Frequency Systems Unfortunat
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Eddy Current Density Since the sens
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Applicable Scenario Eddy Current De
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Standard Depth δ Formula The depth
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Example 1: As an example of how thi
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Frequency Selection - Ferromagnetic
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A frequency can always selected to
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Figure 5.1(a) shows the effect on p
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Figure 5.1: Effects of frequency ch
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Figure 5.2: Normalized impedance di
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Figure 5.3: Impedance variations ca
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Figure 5.4: Impedance variations ca
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Multiparameter Techniques It become
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Multiparameter Techniques - Multipl
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First, a frequency is selected to g
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More Reading on Characteristic Para
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Figure 1: Eddy Current Testing Char
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Figure 2: Types of Probes Charlie C
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Surface (Pancake) Probes Surface pr
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Encircling Probes Encircling probes
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Design of eddy current probes In mo
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In brief, probe design is usually d
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Analytical Approach (Pc & f g ) Ana
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RECENT TRENDS IN EDDY CURRENT PROBE
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Pressurized Heavy Water Reactors (P
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Q.5.4 Calculate the limit frequency
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Q.5.7 Primary resistance is subtrac
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Q5.9 A 25% deep crack open to the n
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Chapter 6 Instrument Systems Charli
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Eddy Current Instrumentation Most o
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Figure 6.1: Internal functions of t
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Chernobyl Nuclear Power Plant Charl
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Figure 6.2: Four types of simple ed
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Figure 6.2(b) shows an impedance br
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Figure 6.2(d) illustrates a balanci
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Eddy current testing - Signal Analy
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Impedance Testing With impedance ma
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Phase Analysis Testing - Vector Poi
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Phase Analysis Testing - Ellipse As
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Figure 6.4: Cathode ray tube displa
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Figure 6.5: Screen image of a linea
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Impedance Plane Testing - Mode of O
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Figure 6.6: Null balance instrument
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Figure 6.7: Typical surface riding
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For deep subsurface crack detection
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Multiple circuits are used througho
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This type of digital instrumentatio
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Read Out Mechanisms - Audio Alarms
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An qualitative meter response could
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Figure 6.13: A qualitative analog m
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Read Out Mechanisms - Cathode Ray T
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Figure 6.14: Numerical readouts/dig
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Read Out Mechanisms - Computer Eddy
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Probe Delivery System Instead of mo
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Chapter 6 Review Questions Charlie
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Q.6.1 Signal preparation is usually
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Q.6.7 Amplitude gates provide a tec
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Chapter 7 Eddy Current Applications
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Discontinuity Detection The theoret
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Heat Exchanger Charlie Chong/ Fion
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Heat Exchanger TSP Charlie Chong/ F
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Heat Exchanger TSP Charlie Chong/ F
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Figure 7.2: Phase-to-depth calibrat
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The geometry of real discontinuitie
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Figure 7.5: A multifrequency applic
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Aerospace Applications Charlie Chon
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The reference specimen and its asso
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Dimensional Measurements Dimensiona
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Figure 7.6: A single frequency hard
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Conductivity Measurements Conductiv
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Alloy Sorting Alloy sorting can als
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In addition, it is advisable to hav
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Answers Charlie Chong/ Fion Zhang
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Q.7.4 Using multifrequency techniqu
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Q.7.7 Response to multilayer varyin
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Chapter 8 Other Electromagnetic Tec
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Some other technologies that have b
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Alternating current field measureme
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Figure 8.1 shows the basic principl
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ACFM Principle Charlie Chong/ Fion
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ACFM Z X Bx =magnetic flux componen
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The technique in its simplest form
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Magnetic Flux Leakage Testing Prima
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Figure 8.2: Equipment for magnetic
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Magnetic Flux Leakage Testing Charl
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The most commonly used inservice in
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Magnetic Saturation Charlie Chong/
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The magnetization curve is not retr
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Magnetic Flux Leakage Testing Charl
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Magnetic Flux Leakage The basic pri
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Magnetic Flux Leakage Magnetic Flux
Page 415 and 416: Special hybrid (driver/pick up) coi
Page 417 and 418: At distances in excess of two tube
Page 419 and 420: Figure 8.4: Remote field testing en
Page 421 and 422: Remote-Field Energy Zones - in remo
Page 423 and 424: Remote-Field Zone Transition Zone C
Page 425 and 426: RFT - Flux distribution in pipe (a)
Page 427 and 428: Remote Field Zone - The third defin
Page 429 and 430: Amplitude (voltage) - The remote fi
Page 431 and 432: RFT Charlie Chong/ Fion Zhang http:
Page 433 and 434: The Remote Field Technique is an el
Page 435 and 436: Remote Field Eddy Current Technique
Page 437 and 438: More Reading: RFT Remote Field Test
Page 439 and 440: These eddy currents, in turn, produ
Page 441 and 442: The Zones Direct Couple Zone The re
Page 443 and 444: RFT Probes Probes for inspection of
Page 445 and 446: RFT Signal Interpretation The signa
Page 447 and 448: RFT Reference Standards Reference s
Page 449 and 450: Answers Charlie Chong/ Fion Zhang
Page 451 and 452: Q.8.4 A generally accepted definiti
Page 453 and 454: Q.8.8 The region of intense electro
Page 455 and 456: Chapter 9 Eddy Current Procedures,
Page 457 and 458: American Society for Testing and Ma
Page 459 and 460: Military Standard The United States
Page 461 and 462: EDDY CURRENT INSPECTION OF NONFERRO
Page 463 and 464: . Probe positioning and feeding sha
Page 465: 3. Tube Inspection General (Refer t
Page 469 and 470: G. REFERENCES The following documen
Page 471 and 472: Answers Charlie Chong/ Fion Zhang
Page 473 and 474: Q.9.4 Military Standards are design
Page 475 and 476: Q.9.10 The system in QA3 is calibra
Page 477 and 478: More Reading http://www.allaboutcir
Page 479 and 480: Discussion Subject: discuss on the
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Page 483 and 484: Inspection from the Tube OD Most AS
Page 485 and 486: Approximately 25 years ago, the AST
Page 487 and 488: One additional advantage of OD ECT
Page 489 and 490: The baseline eddy current test The
Page 491 and 492: There is no standard accept/reject
Page 493 and 494: Pulsed Eddy Currents Systems Charli
Page 495 and 496: Although still an active research f
Page 497 and 498: LOI (Lift-Off point of Intersection
Page 499 and 500: Gap Point : Similar to the LOI, the
Page 501 and 502: Driving Coil Charlie Chong/ Fion Zh
Page 503 and 504: Hall effect sensors In opposition t
Page 505 and 506: Crack Detection using Pulsed Eddy C
Page 507 and 508: Fig. 1 (a) ARMANDA - Automated scan
Page 509 and 510: Fig. 2. Images of the Eddy current
Page 511 and 512: Reading 2: 4.9.2.3 Pulsed Eddy Curr
Page 513 and 514: Good Luck Charlie Chong/ Fion Zhang
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