Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

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Hydrac Hydraulic 7 & 12 Ton Crimping Tools
for HD002, HD485, and HD442 Dies (AS5259)
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HH80C Heavy Duty Hydraulic Crimper
delivers the die force necessary to
crimp large conductors, but still in a
hand operated hydraulic crimper. The
HH80C produces 7 tons with the two
stage pump that minimizes the number
of handle closures needed to complete
the crimp. The utilization of the HD002
(MS23002), HD485 (MS90485), and
HD442 (MS25442) dies extends the
range of crimping capabilities to 2/0 AWG
conductors in insulated military/aerospace
applications and 4/0 AWG conductors
in unisulated military/aerospace
applications. (Verification available upon
request. Contact/terminal samples
required.) Boeing ST 2354 Series Dies
are also available from DMC. The
HH80C Hydraulic Crimper is fitted with
comfortable handle grips for the best
ergonomic advantage.
Other features are the following:
• Crimp force: 7.0 tons (62.28kN)
• Length: 24 inches (610 mm)
• Weight 13.0 pounds (5.9kg)
• Automatic relief valve to prevent overcompression
• Release lever for relaxing crimp
pressure and opening dies
• 360º rotating head for ease in confined
work areas.
• Advance closing to crimp
position is achieved by
rotating the handle.
HH80C Heavy Duty Hydraulic Crimper
TBHD1M Remote Hydraulic Crimp Head (MS25441-1) exerts
12 tons of crimp force and extends the range of crimping
capabilities to 4/0 AWG conductors in military/aerospace
applications, and 750 MCM applications on commercial
systems. The TBHD1M accepts the HD002 (MS23002), HD485
(MS90485), HD442 (MS25442) and Boeing ST 2354 Die
combinations. In some cases the tool can be used as a handheld
crimper, but the tool weight (9.6 lbs) and force means
mounting it in a stationary position with a bench mount (BM-2A)
is the preferred mode of operation. The recommended hydraulic
pump is the HPU11M air over hydraulic powered pump (see page
114) and consult DMC for other hydraulic pump options.
Other Specifications that apply to the TBHD1M are the following:
• Crimp force: 12.0 tons (107kN)
• Length: 10.0 inches (254 mm)
• Width: 6.0 inches (152.4 mm)
• Weight: 9.6 pounds (6.9 kg)
HD002 DIES
HD442 DIES
MS5244-1 qualified to AS52591/1
(shown without safety cage)
HD485 DIES
PAGE 114
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