Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

M81824/11-01 to -03, Sizes 26 to 12
Similar Splice Shown
Type: Class 1 Insulated Splices
Insulation: Heat-Shrinkable Cross-Linked Polyvinylidene Flouride, (SAE
AMS-DTL-23053/18)
Splice Body & Sleeve: Copper, ASTM B-280, B-75, or B-187
Plating: Nickel, SAE AMS-QQ-N290
Sealing Material: Modified Thermoplastic
Max Temp Rating: 200° C
Tool Selection Guide*
splice Specs
DMC Tool/Die Options
AWG
Wire
Size
mm
Multiple
Conductors CMA
Range
Sleeve
Color
Terminal/Splice
Part Number
GMT Series
MIL* Approved
HX4 Series
MIL* Approved
HX3 Series MIL
Approved
HX4 Series Die
#26-20 0.15-0.61 304 - 1510 Red M81824/11- 01 GMT232 Y540 Die X528 Die Y516 Die
#20-16 0.39-1.34 779 - 2680 Blue M81824/11- 02 GMT232 Y540 Die X528 Die Y516 Die
#16-12 0.95-3.37 1900 - 6755 Yellow M81824/11- 03 GMT232 Y539 Die X527 Die Y516 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.
Splice Manufacturers’ Part Numbers
splice Specs splice Manufacturers’ splice #
AWG
Sleeve
Color
Terminal/Splice
Part Number
Burndy Hollingsworth Molex Panduit
Thomas
& Betts
Tyco Elec
(Raychem)
Sumitomo
#26-20 Red M81824/11- 01 -- -- -- -- -- D-200-82 --
#20-16 Blue M81824/11- 02 -- -- -- -- -- D-200-83 --
#16-12 Yellow M81824/11- 03 -- -- -- -- -- D-200-84 --
NOTE: Component manufactures’ and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.
Gmt tool series options
GMTxxx Hand Tool, p. 102
GMTEBxxx Battery Tool, p. 104
GMTExxx-R Battery Tool, p. 105
HX4 Tool Series Options
for Y-Dies
HX4 Hand Tools, p. 70 & 75
HXE4B, HXE4-R Battery Tools, p. 72 & 73
HX23 Pneumatic Tool, p. 74
EHCY Electric Hydraulic Tool, p. 76
hx3 tool series options
for x-dies
HX3 Hand Tools, p. 70 & 75
PHX3 Pneumatic Tool, p. 75
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