Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

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Pneumatic Open Frame Tool HX23 Bench Crimp production Press Compatibility with Existing Crimp Dies The HX23 ac com mo dates all M22520/5-XX military and Daniels “Y” series crimp dies. This affords total uti li za tion of ex ist ing dies and total interchange ability with M22520/5-01 (Daniels HX4) hand tool frames. Safety Features: • 2 Step Crimping Process • Emergency Stop Switch Full Cycle Control Full die closure is assured on ev ery crimp. The internal cycle control network will not allow the tool to open until complete closure is attained. A simple procedure is available to open the tool in cases where a complete cycle cannot be effected. A secure method is provided to prevent un au tho rized personnel from defeating the cycle control system. Hands Free Operation There are no awkward levers or mechanisms used to open or close the crimp dies. These op er a tions waste time and distract the op er a tor’s at ten tion. When the tool is in the normal condi tion, the crimp dies are fully open where contact assemblies can eas i ly be inserted. A touch of the foot valve releases the dies to a gripping po sition (spring pressure only). When the operator is sat is fied that the con tact assembly is po si tioned cor rect ly and hands are in a safe position, an other actuation of the same foot valve completes the crimp and quick ly re turns the die to the open position for removal of the crimped assembly and loading of the next parts. Mounting The HX23 is supplied with a stable bench mount with can remain unattached for portability. Or, can be mounted to a workstation by installing fasteners through the holes provided. The HX23 Production Crimp Press can be used in horizontal or vertical positions. Bench MOUNT and FOOT PRESS INCLUDED Operator Safety FEA Tures The HX23 is equipped with a transpar ent guard which affords the protection, but does not restrict vi sion. The Hands Free Op er a tion sys tem allows the operator to position the contact as sem bly while the die is un der spring pressure only. The operator is then free to let the tool hold the contact as sem bly dur ing the crimp cycle while the op er a tor’s hands and fingers are a safe distance from the crimp ing die. The HX23 foot valve as sem bly is constructed with a protective shroud to prevent accidental ac tu a tion. For operation the operator places their foot under the shroud to depress the pedal. HX23 SPECIFICATIONS Full Pneumatic oP Er A Tion Standard clean, dry shop air at the recommended pressure is all that is required to op er ate the HX23 tool. There are no elec tri cal or hy drau lic requirements. Adjustable Dies for Insulated Terminals & Splices COLOR SIZE P/N Yellow 12-10 Y670 Blue 16-14 Y671 Red 22-18 Y672 Yellow 26-24 Y678 Red/Blue 22-14 Y1060 Adjustable Crimping Dies accept terminations which conform to AS7928, AS25036 (class 1 and 2) and other military or commercial specifications. COMPONENTS SIZE WEIGHT TOOL FRAME (LESS BENCH MOUNT) FOOT VALVE HOSE ASSM. (BETWEEN FOOT PRESS AND CRIMP TOOL) 4 x 6 x 16 (in) 11.4 x 15.2 x 40.6 (cm) 4 x 5 x 13 (in) 10.2 x 12.7 x 34.3 (cm) 11 LBS 5.2 KG 6 LBS 2.7 KG 9 Feet – 2.7 Meters N/A AIR REQUIREMENTS 80-95 PSI (5.4-6.4 BAR) PAGE 74 www.DMCTools.com © Copyright 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.
X-Die Pneumatic Tool Bench Press Style Crimp Tool PHX3 Pneumatic Tool Compatibility with Existing Crimp Dies The PHX3 accommodates all M22520/10-XX military and Daniels “X” series crimp dies. This affords total utilization of existing dies and total interchangeability with M22520/10-01 (Daniels HX3) hand tool frames. Full Cycle Control Full die closure is assured on every crimp. The internal cycle control network will not allow the tool to open until complete closure is attained. Operator Safety Features The PHX3 is equipped with a crimp cavity guard to remind users to keep fingers clear of the crimp dies. Full Pneumatic Operation Standard clean, dry shop air at the recommended pressure (100 - 120 psi) is all that is required to operate the PHX3 tool. There are no electrical or hydraulic requirements. Safety Guard not shown. A Bench Mount is Available (P/N BM-2A) Bench Press Style Open Frame Crimp Tools UDT4 & UDT3 The UDT4 & UDT3 tools have the die frame opening on the opposite side of the tool frame from the HX4 & HX3 so the tool can be used as a portable bench top press or as a hand tool. The tool frames are equipped with the same positive ratchet assembly and accept the same “Y” and “X” series dies. When used as a bench top press, the operator gains a greater mechanical advantage, thereby reducing operator fatigue. © Copyright 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.com PAGE 75
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Tooling Guide for Aerospace Wiring
Page 3 and 4:
Important Facts About Crimping Time
Page 5 and 6:
MPT-250B Motorized Wire Crimp Pull
Page 7 and 8:
HPT-200 Hand Held Wire Crimp Pull T
Page 9 and 10:
Other than keeping the unit clean a
Page 11 and 12:
MIDDLE RANGE INDENT CRIMP TOOL MH86
Page 13 and 14:
AFE8-R Remote Head Battery Powered
Page 15 and 16:
Header Right Subheadline WA27-309-2
Page 17 and 18:
Module System A special module is m
Page 19 and 20:
Large Gage Contact Application Guid
Page 21 and 22:
PICO* LOCATOR PICO DIE ASSEMBLY 503
Page 23 and 24:
PICO* LOCATOR PICO DIE ASSEMBLY DMC
Page 25 and 26: M39029 Contact Quick Location Chart
Page 27 and 28: MIL-DTL-24308 Miniature Rectangular
Page 29 and 30: MIL-DTL-26482 series 2 Circular Bay
Page 31 and 32: HEADER MIL-DTL-26518 SUbheaDER CLAS
Page 33 and 34: MIL-DTL-28804 Rectangular POLARIZED
Page 35 and 36: HEADER MIL-C-38300 SUbheaDER Circul
Page 37 and 38: HEADER MIL-PRF-38999 SUbheaDER seri
Page 39 and 40: HEADER MIL-STD-1760 SUbheaDER (MIL-
Page 41 and 42: AS50151 (formerly MIL-C-5015) serie
Page 43 and 44: MIL-C-81511 series 1 Scoop Proof -
Page 45 and 46: MIL-C-81511 series 3 Scoop proof -
Page 47 and 48: MIL-DTL-81659 series 1 Rectangular
Page 49 and 50: HEADER MIL-C-81703 SUbheaDER series
Page 51 and 52: HEADER MIL-dtl-83527 SUbheaDER (ari
Page 53 and 54: MIL-DTL-83723 series 3 Circular Bay
Page 55 and 56: MIL-C-85028 series AS Rectangular -
Page 57 and 58: HEADER MIL-STD-1549 SUbheaDER Commo
Page 59 and 60: Installing and Removal Tool Illustr
Page 61 and 62: MIL-I-81969 Tool Part Number Guide
Page 63 and 64: PLASTIC INSTALLATION & REMOVAL TOOL
Page 65 and 66: Header Contact Right Gages Subheadl
Page 67 and 68: BETA Backshell Accessory Torque Too
Page 69 and 70: Two-Step Banding Tool System DBS-11
Page 71 and 72: MIL Spec Circular Indent Crimp Tool
Page 73 and 74: M22520/5 & 110 Crimp Die Reference
Page 75: HXE4-R The HXE4-R Remote Head Batte
Page 79 and 80: Header Y-Dies For A Right Full Rang
Page 81 and 82: Coaxial/Shielded Contact Tool Selec
Page 83 and 84: R.F. Connectors Tool Selection Guid
Page 95 and 96: The M300BT is designed for pin and
Page 97 and 98: The M321 is designed for the rail t
Page 99 and 100: Dedicated Application Circular Crim
Page 101 and 102: Special Application Indent Crimp To
Page 103 and 104: Dedicated Application Indent Crimp
Page 105 and 106: Hand Tool P/N Battery Tool P/N Remo
Page 107 and 108: GMTExxx-R Remote Head Battery Power
Page 109 and 110: DCT4 Tool Series Dies DCT4 Tool Ser
Page 111 and 112: Hydrac Hydraulic 3.5 Ton Crimping
Page 113 and 114: Electric Hydraulic 3.5 Ton Crimp To
Page 115 and 116: Header Hydrac Right Subheadline HD
Page 117 and 118: MS23002* Dies & Gages for MS25036 I
Page 119 and 120: Wire Harness Tools WIRE HARNESS SPO
Page 121 and 122: Terminal and Splice Crimp Tooling O
Page 123 and 124: M7928/1-11 to -19, Size 22 Similar
Page 125 and 126: M7928/1-29 to -37, Size 18 Similar
Page 127 and 128:
M7928/1-47 to -55, Size 14 Similar
Page 129 and 130:
M7928/1-63 to -69, Size 10 Similar
Page 131 and 132:
M7928/4-111 to -114, Sizes 12 to 10
Page 133 and 134:
M7928/4-152 to -159, Sizes 16 to 10
Page 135 and 136:
M7928/6-1 to -5, Sizes 26 to 10 AWG
Page 137 and 138:
M81824/1-01 to -03, Sizes 26 to 12
Page 139 and 140:
M81824/7-01 to -03, Sizes 26 to 12
Page 141 and 142:
M81824/9-01 to -03, Sizes 26 to 12
Page 143 and 144:
M81824/11-01 to -03, Sizes 26 to 12
Page 145 and 146:
AWG AWG Wire Size mm HEADER MS17143
Page 147 and 148:
MS20659-101 to -106, Sizes 22 to 10
Page 149 and 150:
MS20659-117 to -124, Sizes 1/0 to 4
Page 151 and 152:
MS20659-129 to -134, Sizes 6 to 1 S
Page 153 and 154:
MS20659-140 to -150, Sizes 8 to 1 S
Page 155 and 156:
MS20659-161 to -166, Sizes 22 to 10
Page 157 and 158:
MS21004-8 to -14, Sizes 16 to 14 AW
Page 159 and 160:
MS25036-101 to -110, Sizes 22 to 14
Page 161 and 162:
AWG Wire Size mm Similar Terminal S
Page 163 and 164:
MS25036-132 to -141, Sizes 1/0 to 4
Page 165 and 166:
MS25036-152 to -159, Sizes 22 to 10
Page 167 and 168:
AS5768 Wire Stripper Info The Indus
Page 169 and 170:
ST825 Swaging Tool for Cable (wire
Page 171 and 172:
Kit Applications Military Standard
Page 173 and 174:
Environmental Packaging An analysis
Page 175 and 176:
Ergonomics Challenge Ergonomic guid
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