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Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

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Pneumatic Open Frame Tool<br />

HX23 Bench Crimp<br />

production Press<br />

Compatibility with Existing<br />

Crimp Dies<br />

The HX23 ac com mo dates all<br />

M22520/5-XX military and Daniels<br />

“Y” series crimp dies.<br />

This af<strong>for</strong>ds total uti li za tion of<br />

ex ist ing dies and total interchange ability<br />

with M22520/5-01 (Daniels HX4) hand<br />

tool frames.<br />

Safety Features:<br />

• 2 Step Crimping Process<br />

• Emergency Stop Switch<br />

Full Cycle Control<br />

Full die closure is assured on<br />

ev ery crimp. The internal cycle control<br />

network will not allow the tool to<br />

open until complete closure is attained.<br />

A simple procedure is available to open<br />

the tool in cases where a complete<br />

cycle cannot be effected.<br />

A secure method is provided to prevent<br />

un au tho rized personnel from defeating<br />

the cycle control system.<br />

Hands Free Operation<br />

There are no awkward levers or<br />

mechanisms used to open or close the<br />

crimp dies. These op er a tions waste time<br />

and distract the op er a tor’s at ten tion.<br />

When the tool is in the normal condi<br />

tion, the crimp dies are fully open<br />

where contact assemblies can eas i ly<br />

be inserted. A touch of the foot valve<br />

releases the dies to a gripping po sition<br />

(spring pressure only). When the<br />

operator is sat is fied that the con tact<br />

assembly is po si tioned cor rect ly and<br />

hands are in a safe position, an other<br />

actuation of the same foot valve<br />

completes the crimp and quick ly re turns<br />

the die to the open position <strong>for</strong> removal<br />

of the crimped assembly and loading of<br />

the next parts.<br />

Mounting<br />

The HX23 is supplied with a<br />

stable bench mount with can remain<br />

unattached <strong>for</strong> portability. Or, can be<br />

mounted to a workstation by installing<br />

fasteners through the holes provided.<br />

The HX23 Production Crimp Press<br />

can be used in horizontal or vertical<br />

positions.<br />

Bench MOUNT and FOOT PRESS INCLUDED<br />

Operator Safety FEA Tures<br />

The HX23 is equipped with a transpar<br />

ent guard which af<strong>for</strong>ds the protection,<br />

but does not restrict vi sion.<br />

The Hands Free Op er a tion sys tem<br />

allows the operator to position the<br />

contact as sem bly while the die is<br />

un der spring pressure only.<br />

The operator is then free to let the<br />

tool hold the contact as sem bly dur ing<br />

the crimp cycle while the op er a tor’s<br />

hands and fingers are a safe distance<br />

from the crimp ing die.<br />

The HX23 foot valve as sem bly is<br />

constructed with a protective shroud<br />

to prevent accidental ac tu a tion. For<br />

operation the operator places their<br />

foot under the shroud to depress<br />

the pedal.<br />

HX23 SPECIFICATIONS<br />

Full Pneumatic oP Er A Tion<br />

Standard clean, dry shop air at<br />

the recommended pressure is all<br />

that is required to op er ate the<br />

HX23 tool. There are no elec tri cal<br />

or hy drau lic requirements.<br />

Adjustable Dies <strong>for</strong><br />

Insulated Terminals & Splices<br />

COLOR SIZE P/N<br />

Yellow 12-10 Y670<br />

Blue 16-14 Y671<br />

Red 22-18 Y672<br />

Yellow 26-24 Y678<br />

Red/Blue 22-14 Y1060<br />

Adjustable Crimping Dies accept terminations<br />

which con<strong>for</strong>m to AS7928, AS25036 (class 1 and<br />

2) and other military or commercial specifications.<br />

COMPONENTS SIZE WEIGHT<br />

TOOL FRAME<br />

(LESS BENCH MOUNT)<br />

FOOT VALVE<br />

HOSE ASSM.<br />

(BETWEEN FOOT PRESS<br />

AND CRIMP TOOL)<br />

4 x 6 x 16 (in)<br />

11.4 x 15.2 x 40.6 (cm)<br />

4 x 5 x 13 (in)<br />

10.2 x 12.7 x 34.3 (cm)<br />

11 LBS<br />

5.2 KG<br />

6 LBS<br />

2.7 KG<br />

9 Feet – 2.7 Meters N/A<br />

AIR REQUIREMENTS<br />

80-95 PSI (5.4-6.4 BAR)<br />

PAGE 74<br />

www.DMCTools.com © Copyright 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.

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