Tooling Guide for Aerospace Wiring Systems - Interstate Connecting ...

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Hand Held Pneumatic Wire Stripping Tool Compact Design allows hand-held tool to be used in confined areas. Light Weight construction and pneu mat ic actuation system min i mize operator fatigue and carpal tun nel in ju ries. Fast, smooth stripping op er a tion re sults in maximum quality wire prep a ra tion at a production rate un at tain able with hand operated me chan i cal strippers. Compatibility with common, com mer cial ly available stripper blades (see page 165), grip pers, and other com po nents makes the unit eco nom i cal, and it assured a wide range of ap pli ca tions with all types of wire. Rotatable Head permits left or right hand operation. Wire Stop may be used for pre cise, repeatable operations. Adjustable Speed Control allows the operator to regulate the speed of the stripping operation by simply ro tat ing the adjustment collar which is a part of the air hose. This enables greater accuracy and control of the wire stripper. The WSP-1630 series Pneumatic Wire Stripper is the ultimate com bi nation of performance, reliability, and portability. It was developed in co op er a tion with major aerospace con trac tors addressing their needs for a re li able, simple to operate pneumatic wire stripper utilizing the blades and accessories which are certified and inven toried within their existing fa cil i ties. The WSP-1630 part number ap plies to the basic pneumatic wire strip per frame with WL5211 blades (less ac ces so ries), which ac com mo dates most size 16 AWG and small er wires. Blades, pads and ac ces so ries to cover a va ri ety of wire types and siz es are available (see page 165). Consult DMC for designated part numbers for wire strippers with blades, pads and alternate components. Please contact DMC for specific details about this and other wire strip ping products. ROTATABLE HEAD ADJUSTABLE SPEED CONTROL adjustable Wire stop (option) PAGE 164 www.DMCTools.com © Copyright 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED.
AS5768 Wire Stripper Info The Industry Standard for Wire Strippers (AS5768, Tool, Stripper, Electrical Insulation, General Specification For) was developed to organize, define, and provide QPL source management for wire strippers and blades used in Aerospace and Commercial applications. The AS5768 Specification is available from www.SAE.org. AS5768 Wire Stripper Blade Part Number Table SAE Spec Tool Part Number Wire Type Wire Size Cavities NSN AS5768-1-B1 AS50861/1, /2, /4-/7 10-14 NA AS5768-1-B2 AS50861/1, /2, /4-/7 16-22 NA AS5768-1-B3 AS22759/5, /6 16-22 5110-01-377-2272 AS5768-1-B4 AS22759/7, /8 16-22 5110-01-377-2237 AS5768-1-B5 AS22759/9-/12, /16, /17, /20-/23, /28-/35, /41-/46, AS81044/11-/13, AS85465/9-/12, MIL-DTL-81381/3, /4 10-14 5110-01-373-2486 AS5768-1-B6 AS22759/9-/12, /20-/23, /28-/31 16-26 5110-00-177-7286 5110-01-3772-181 AS5768-1-B7 AS22759/9-/12, 20-/23, /28-/31, /34, /35, /41-/43, AS81044/7-/14, /21, /22, MIL-DTL-81381/3, /4, /7-/14, /21, /22 AS5768-1-B8 AS22759/11, /12, /16, /17, MIL-DTL-81381/11-/14, /22 26-30 5110-00-177-7287 16-26 5110-01-377-2245 AS5768-1-B9 AS22759/16, /17, /32-/35, /41-/46 16-26 5110-01-373-2487 AS5768-1-B10 AS22759/18, /19, MIL-DTL-81381/1, /2, /5-/10, /21 16-26 5110-01-377-2271 AS5768-1-B11 AS22759/18, /19, MIL-DTL-81381/11-/14, /22 10-14 5110-01-377-2313 AS5768-1-B12 AS22759/80-/82, /91, /92 10-14 5110-01-520-8380 AS5768-1-B13 AS22759/80-/82, /91, /92 16-24 NA AS5768-1-B14 AS22759/83-/90 10-14 NA AS5768-1-B15 AS22759/83-/90 16-26 5110-01-520-8379 5110-01-530-2382 AS5768-1-B16 AS81044/5-/7 10-14 5110-01-380-9356 AS5768-1-B17 AS81044/5-/7 16-26 5110-01-373-2484 AS5768-1-B18 AS81044/8-/10 10-14 5110-01-377-2167 AS5768-1-B19 AS81044/8-/10 16-26 5110-01-377-2180 AS5768-1-B20 AS81044/11-/13, AS85485/9-/12 16-26 5110-00-088-1598 5110-01-373-2485 AS5768-1-B21 MIL-DTL-81381/1, /2, /5-/10, /17-/21 10-14 5110-01-380-9344 AS5768-1-B22 MIL-DTL-81381/17-/20 16-26 NA AS5768-1-B23 AS85485/5-/8 10-14 5110-01-380-9387 AS5768-1-B24 AS85485/5-/8 16-26 5110-01-377-2247 DMC also offers Qualified Products Listed (QPL) Hand Operated Wire Strippers and Blades to cover a wide variety of wire types. Consult DMC for details. © Copyright 2010 Daniels Manufacturing Corp. ALL RIGHTS RESERVED. www.DMCTools.com PAGE 165
Page 1 and 2:
Tooling Guide for Aerospace Wiring
Page 3 and 4:
Important Facts About Crimping Time
Page 5 and 6:
MPT-250B Motorized Wire Crimp Pull
Page 7 and 8:
HPT-200 Hand Held Wire Crimp Pull T
Page 9 and 10:
Other than keeping the unit clean a
Page 11 and 12:
MIDDLE RANGE INDENT CRIMP TOOL MH86
Page 13 and 14:
AFE8-R Remote Head Battery Powered
Page 15 and 16:
Header Right Subheadline WA27-309-2
Page 17 and 18:
Module System A special module is m
Page 19 and 20:
Large Gage Contact Application Guid
Page 21 and 22:
PICO* LOCATOR PICO DIE ASSEMBLY 503
Page 23 and 24:
PICO* LOCATOR PICO DIE ASSEMBLY DMC
Page 25 and 26:
M39029 Contact Quick Location Chart
Page 27 and 28:
MIL-DTL-24308 Miniature Rectangular
Page 29 and 30:
MIL-DTL-26482 series 2 Circular Bay
Page 31 and 32:
HEADER MIL-DTL-26518 SUbheaDER CLAS
Page 33 and 34:
MIL-DTL-28804 Rectangular POLARIZED
Page 35 and 36:
HEADER MIL-C-38300 SUbheaDER Circul
Page 37 and 38:
HEADER MIL-PRF-38999 SUbheaDER seri
Page 39 and 40:
HEADER MIL-STD-1760 SUbheaDER (MIL-
Page 41 and 42:
AS50151 (formerly MIL-C-5015) serie
Page 43 and 44:
MIL-C-81511 series 1 Scoop Proof -
Page 45 and 46:
MIL-C-81511 series 3 Scoop proof -
Page 47 and 48:
MIL-DTL-81659 series 1 Rectangular
Page 49 and 50:
HEADER MIL-C-81703 SUbheaDER series
Page 51 and 52:
HEADER MIL-dtl-83527 SUbheaDER (ari
Page 53 and 54:
MIL-DTL-83723 series 3 Circular Bay
Page 55 and 56:
MIL-C-85028 series AS Rectangular -
Page 57 and 58:
HEADER MIL-STD-1549 SUbheaDER Commo
Page 59 and 60:
Installing and Removal Tool Illustr
Page 61 and 62:
MIL-I-81969 Tool Part Number Guide
Page 63 and 64:
PLASTIC INSTALLATION & REMOVAL TOOL
Page 65 and 66:
Header Contact Right Gages Subheadl
Page 67 and 68:
BETA Backshell Accessory Torque Too
Page 69 and 70:
Two-Step Banding Tool System DBS-11
Page 71 and 72:
MIL Spec Circular Indent Crimp Tool
Page 73 and 74:
M22520/5 & 110 Crimp Die Reference
Page 75 and 76:
HXE4-R The HXE4-R Remote Head Batte
Page 77 and 78:
X-Die Pneumatic Tool Bench Press St
Page 79 and 80:
Header Y-Dies For A Right Full Rang
Page 81 and 82:
Coaxial/Shielded Contact Tool Selec
Page 83 and 84:
R.F. Connectors Tool Selection Guid
Page 85 and 86:
Page 87 and 88:
Page 89 and 90:
Page 91 and 92:
Page 93 and 94:
Page 95 and 96:
The M300BT is designed for pin and
Page 97 and 98:
The M321 is designed for the rail t
Page 99 and 100:
Dedicated Application Circular Crim
Page 101 and 102:
Special Application Indent Crimp To
Page 103 and 104:
Dedicated Application Indent Crimp
Page 105 and 106:
Hand Tool P/N Battery Tool P/N Remo
Page 107 and 108:
GMTExxx-R Remote Head Battery Power
Page 109 and 110:
DCT4 Tool Series Dies DCT4 Tool Ser
Page 111 and 112:
Hydrac Hydraulic 3.5 Ton Crimping
Page 113 and 114:
Electric Hydraulic 3.5 Ton Crimp To
Page 115 and 116: Header Hydrac Right Subheadline HD
Page 117 and 118: MS23002* Dies & Gages for MS25036 I
Page 119 and 120: Wire Harness Tools WIRE HARNESS SPO
Page 121 and 122: Terminal and Splice Crimp Tooling O
Page 123 and 124: M7928/1-11 to -19, Size 22 Similar
Page 131 and 132: M7928/4-111 to -114, Sizes 12 to 10
Page 135 and 136: M7928/6-1 to -5, Sizes 26 to 10 AWG
Page 145 and 146: AWG AWG Wire Size mm HEADER MS17143
Page 147 and 148: MS20659-101 to -106, Sizes 22 to 10
Page 149 and 150: MS20659-117 to -124, Sizes 1/0 to 4
Page 151 and 152: MS20659-129 to -134, Sizes 6 to 1 S
Page 153 and 154: MS20659-140 to -150, Sizes 8 to 1 S
Page 157 and 158: MS21004-8 to -14, Sizes 16 to 14 AW
Page 161 and 162: AWG Wire Size mm Similar Terminal S
Page 163 and 164: MS25036-132 to -141, Sizes 1/0 to 4
Page 165: MS25036-152 to -159, Sizes 22 to 10
Page 169 and 170: ST825 Swaging Tool for Cable (wire
Page 171 and 172: Kit Applications Military Standard
Page 173 and 174: Environmental Packaging An analysis
Page 175 and 176: Ergonomics Challenge Ergonomic guid
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